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Tolerance Analysis
Quiz about tolerance/variation analysis
16
Mechanical Engineering
Not Applicable
01/14/2018

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Cards

Term
In stacks that go left and right, which direction is positive?
Definition
Right
Term
In stacks that go up and down (radial stacks), which direction is positive?
Definition
Up
Term
What is another term for stacks that go up and down?
Definition
radial stacks
Term
What are the basic steps that make up the process of tolerance analysis?
Definition
  1. Identify what requirement is under test
  2. Identify all dimensions that contribute to the gap
  3. Assign each dimension a positive or negative value
  4. Decide which routes will be factors in the analysis
  5. Decide which tolerances will be the biggest factors
  6. Add all positive and negative dimensions to calculate mean gap
  7. Add the sum of the equal bilateral tolerances to the mean gap to determine maximum gap
  8. Subtract the sum of the equal bilateral tolerances from the mean gap to determine minimum gap
Term
True or false: Correct routes give the largest min gap and the smallest max gap.
Definition
True
Term
True or false: never take the shortest route
Definition
False, always take the shortest route
Term
True or false: tolerance analysis methods change depending on the type of tolerance on a dimension (equal, unequal, unilateral)
Definition
False, the methods are the same
Term
What is the meaning of a virtual condition?
Definition
An inner or outer tolerance boundary that remains constant.
Term
What is the meaning of a resultant condition?
Definition
The "worst case" of a non-constant inner or outer tolerance boundary
Term

What is the virtual condition of the shaft?

[image]

Definition
20.5 mm
Term

What is the resultant condition of the shaft?

[image]

Definition
20.2 mm
Term
True or false: resultant conditions are generated on the opposite side of virtual conditions
Definition
True
Term
Why are resultant and virtual conditions important in tolerance analysis?
Definition
They are used to create equal bilateral tolerances from feature control frames that use MMC and LMC.
Term
What is a factor that can ruin virtual or resultant condition calculations?
Definition
If the derived median line of the feature is not straight
Term
What are the steps to convert an unequal tolerance to a equal tolerance?
Definition
  1. Find the upper tolerance limit
  2. Find the lower tolerance limit
  3. Add the two values and divide by two to get the mean
  4. Subtract the lower tolerance limit from the upper tolerance limit
  5. Divide by to to get the ± tolerance
Term
What tolerance is placed on basic dimensions?
Definition
Zero. Instead, tolerances affect the features themselves by calculating the virtual and resultant conditions.
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