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What is the modulus of elasticity of steel |
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What is the density of steel? |
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What are the relative cost per volume, stiffness, and specific weight for cold drawn steel |
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What are the relative cost per volume, stiffness, and specific weight for Aluminum |
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What are the relative cost per volume, stiffness, and specific weight for brass? |
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What are the relative cost per volume, stiffness, and specific weight for ti alloys |
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What are the relative cost per volume, stiffness, and specific weight for magnesium |
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what are the responsibilities of a design engineer |
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reliability,functionality,durability, Manufacturability, cost, aesthetics |
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What are the responsibilities of Manufacturing Engineers? |
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Provide manuf. Wherewithal, ensure design is satisfactory from manufacturing standpoint |
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who invented the assembly line |
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how much cost committed in design phase and incurred in design phase? |
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What kind of engineering developes a successful product faster and with less money? |
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good and bad of hot rolled steel |
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cheap dimensional variation, rough surface,poorer straightness lower strength, poorer machinability |
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hot rolled steel, machining, Forming, Welding, |
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100 tons, poor, average, good |
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good and bad of cold steel |
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Higher cost, better everything else |
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cold steel, machining, Forming, Welding, |
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better everything but welding. Great for stamping. |
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Corrosion resistant, cold and hot forming, hard to machine, ok to weld |
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light, corrosion resistant, conductive, strength varies. very good at all applications except salt water and Brazing |
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very dense, conductive, corrosion resistant, weldable, good all around, great for springs, forming over machining |
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very light, very good machinability, good for low weight low stress. |
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Heavy, moldable, great for coatings, casting |
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expensive, very difficult to process. |
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Thermosets vs Thermoplastics |
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-chem reaction, under heat, permanent -soften with heat, molded and remolded |
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graphite, ceramics w/ conductivity, |
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hard brittle, strong, heat+corrosion resistant, insulators. |
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Powered metal process, cutting tools, |
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Fluid seals, automobile parts, electronic components |
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Constant cross section, long, 6.3mm-1.02 m diameter min- 1000kg steel, 500kg ss, 80kg al cross sec dim- .5-1.6mm |
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sheet metal, needs ductility, simple geometry, short run production, .25mm-20mm, progressive- 250,000, conventional-10,000. almost all mat. .005-.01 in tolerance |
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better than stamping, .45 μm, gears, 25-250 mm usually. .8-8mm thick, Chamfers, and die roll, 10-20 thousand parts. Steel! |
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25-400mm, steel al brass bronze copper and zine, 100,000 ft, .25-.8 mm tolerances, low draft and no blind corners. |
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no machining or scrap, great tolerances, controlled permeability, high volume production, <150 mm, >20,000 parts best for 100,000, .0-.13 mm before repress, .013-.05 tolerances after. avoid draft, |
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sheet metal and rollers, symmetric circular parts, <5000 parts, al copper, steel, |
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50mm diameter, .5mm 3.2 kg. Good for fasteners, malleable metals used. 25-50 thousand min parts. |
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120,000 parts per month all materials, |
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PM with finer metals, any sidewalls, 100 mm max dimension, .5-50 g, 10,000 parts per year min. all materials, |
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