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Measure of the distribution of actual measurements around the mean Adjusted for the number of measurements “Mean of the squared deviations" |
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square root of variance-squared |
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Step-by-step: EOQ w/ quantity discounts |
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Step-by-step: EOQ with quantity discounts Compute basic EOQ. It will fall within one of the price ranges specified by the supplier. If the EOQ falls within the cheapest price range, the EOQ is the optimal order quantity. If the EOQ does not, all price ranges having lower prices than the range the EOQ falls in must be evaluated. The optimal quantity will be at the lowest allowable quantity of a price range. For each quantity, compute the total cost (carrying, order, and purchase price) for the quantity at each price break. |
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Different from “Activity Based Costing” Categorization of inventory items by importance (demand or dollar usage)
“A” items are critical and warrant the most sophisticated systems 10 percent of items?? “B” items are less critical and would need less sophisticated system Next 30 to 40 percent of items? “C” items are relatively unimportant |
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A measure of inventory productivity computed by dividing sales by the average value of inventory. Could be improved by increasing sales, but this isn’t the usual interpretation Can be improved by reducing inventory Turnover should be increased in a way that will not harm service quality or delivery reliability – unless: Cost of a stock out is irrelevant for some reason There are no options/competitors |
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The dollar value of an item in inventory multiplied by the number of days until it will be sold. Targets high cost inventory Targets slow-moving inventory |
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Material Requirements Planning (MRP) |
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is an inventory management approach used to manage dependent demand inventory that plans order releases for the future based on production schedules. The same two questions get answered: ‘When?’ and ‘How many?’ “How many” is determined by a process called netting: computing net requirements. Net requirements are total quantity needed less on-hand inventory “When” is determined by backward scheduling, where a known completion date or due date is used to determine a start date |
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Master Production Schedule |
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A schedule of end products that must be completed in a specific time period |
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A file containing information about the materials required to produce a product or component. |
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A file containing information about an inventory item such as the quantity on hand, the cost, and so on. |
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total quantity needed to meet demand |
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Beginning on-hand inventory |
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inventory at the beginning of a time period |
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inventory at the end of a time period |
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gross requirements less beginning on-hand inventory |
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the planned receipt of material that results from a planned order release |
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an order planned to be released to satisfy a future net requirement |
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Ordering exactly the amount of the net requirements. |
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Fixed-quantity order policy |
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Rather than ordering the quantity of the net requirements, orders are placed in increments of a fixed quantity. Trades off reduction in ordering costs against increases in carrying costs |
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The economic order quantity (EOQ) model is ... |
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is used to determine an order quantity that minimizes the sum of ordering and carrying costs. “economical” because you are balancing inversely related costs. |
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Annual demand is known Demand is even Lead time is constant No quantity discounts Only one product is involved Orders are received in single deliveries |
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The sum of the measurements divided by the number of measurements taken.
is also referred to as x (x-bar) when talking about just a part of the population (i.e., a “sample”) |
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Most generally assumed “distribution” Replicates the distribution of many naturally occurring phenomena Symmetrical - If data are “normally distributed” also means 50-50 chance of a particular observation being above or below the mean 68.26% within ones.d. of mean 95.44% within twos.d. of mean 99.74% within threes.d. of mean |
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Uses sampling to determine if the process can produce consistently within acceptable customer limits Cp and Cpk |
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Identifies potential problems before defects are created by watching the process unfold X-bar & R Charts |
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quantifying the relationship between control limits and customer specifications Cp -- Used to determine “capability” when the process is “mean-centered” |
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In “process capability” terms, Six Sigma means that control limits set at plus or minus 6 σ will be inside of the customer’s specifications.
This greatly reduces the likelihood of a defect occurring from common cause variability. |
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Advantages of Acceptance Sampling (sampling to accept/reject the immediate lot of product at hand - ensure quality is within predetermined level) |
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Advantages: Economy-Less handling damage-Fewer inspectors-Upgrading of the inspection job-Applicability to destructive testing-Entire lot rejection (motivation for improvement) |
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Disadvantages of Acceptance Sampling (sampling to accept/reject the immediate lot of product at hand - ensure quality is within predetermined level) |
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-Risks of accepting “bad” lots and rejecting “good” lots -Added planning and documentation -Sample provides less information than 100-percent inspection |
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Acceptance Quality Level (AQL) |
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Is the max. acceptable percentage of defectives that defines a “good” lot Producer’s risk is the probability of rejecting a good lot |
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Lot tolerance percent defective (LTPD) |
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Is the percentage of defectives that defines consumer’s rejection point Consumer’s risk is the probability of accepting a bad lot |
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As deviation from the target increases, customers get increasingly dissatisfied and costs increase. Traditional views define deviation in terms of being “good” or “defective.” Taguchi views deviation in terms of costs that occur even if the deviation is slight, and increasing costs as deviation increases |
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The identification of the critical instances when a customer judges service quality and determines the experience enhancers, standard expectations, and experience detractors. |
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Experiences that make the customer feel good about the interaction and make the interaction better. |
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