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QC 178.2
Welding Inspector
58
Other
Professional
06/20/2011

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Term
Armature
Definition
alloy iron core that carries coils of insulated wire to be revolved through the magnetic field
Term
Capacitance
Definition
the property that permits a circuit/device to store an electrical charge
Term
Conduct
Definition
something that transmits
Term
Dielectric
Definition
electrically non-conducting
Term
Electrically bonded
Definition
to provide a low impedence path.
Term
Electromotive force
Definition
something that produces a flow of electricity
Term
Electrostatic
Definition
a battery or other storage device (a potential charge of electricity at rest)
Term
Ferromagnetic
Definition
highly magnetic/easily magnetized substance. ie: iron
Term
Inductance
Definition
ability of a circuit/device to produce induction
Term
Induction
Definition
production of an electric current in a conductor by varying a magnetic field in its vicinity.
Term
Impedence
Definition
total opposition to an alternating current presented by a circuit. (the sum of resistance, capacitance and inductance)
Term
Inertia
Definition
something that persists in its state of rest or uniform motion until acted on by an external force
Term
Ion
Definition
atom/group of atoms that is positive or negatively charged (not neutral)
Term
Ionized
Definition
to be totally or partially converted by ions
Term
Reactance
Definition
oppostion to an alternating current (caused by inductance and capacitance)

same as impedence but impedence also involves resistance
Term
Resistance
Definition
opposition that a conductor offers to current (results from conversion of energy to heat/light etc)
Term
Saturation
Definition
when the material has become fully magnetized
Term
Static V-I Curve
Definition
in relation to welding power sources; the output of the machine when the load is constant. (the graph is created by applying a steady load and measuring the power source output response
Term
Arc
Definition
passage of electric current between two electrodes through a gas (ionized)
Term
GMAW
Definition
Gas Metal Arc Welding (positive voltage is used)
Term
GTAW
Definition
Gas Tungsten Arc Welding (when using this with direct current - negative voltage is applied)
Term
What is required to start an arc?
Definition
Usually just touch the electrode to the work piece
Term
What is required to sustain arc?
Definition
energy supplied from the power supply
Term
One method used by GTAW to initiate arc
Definition
create an ionized column of gas by using very high voltage and low current
Term
The source of _________ must be designed in such a way that the requirements of the process are matched by its output.
Definition
power
Term
The advantage of electronically controlled power sources is ...
Definition
the ability to meet the needs of many different processes from one machine.
Term
Most large scale sources of electricity use _____________
Definition
electrical induction
Term
Two ways voltage can be produced in electrical induction.
Definition
applying a changing magnetic field to a stationary conductor OR moving a conductor through a changing magnetic field.

**this is the essential difference between an alternator and a generator.
Term
Copper wire is a good conductor. T/F
Definition
True
Term
Conventional Current
Definition
Flowing from positive...through circuit....to negative terminal
Term
Electrons flow from negative to positive terminals because they have a negative charge. T/F
Definition
True
Term
Electron Flow
Definition
from negative to positive.
arcs are analyzed as electron flow (NOT conventional current)
Term
Ohms Law
Definition
Current (I) = Volts (V) / Resistance (R)

OR

Volts (V) = Current (I) * Resistance (R)
Term
Formula for Resistance
Definition
Resistance (R) = Volts (V) / Current (I)
Term
Ohm's Law applies to a welding arc. T/F
Definition
False. Ohm's Law does NOT apply to a welding arc
Term
Titanium has high resistivity and is a poor conductor. T/F
Definition
T
Term
The formula for Resistance in a welding arc...
Definition
Resistance (R) = rl (resistivity/length) / A (cross sectional area in square meters)
Term
What is an advantage of Aluminum even though it has a higher resistivity than copper?
Definition
it is lighter.

(it has lower resistance per unity weight than copper)
Term
Electrical power is measured in _________
Definition
watts
Term
Power is measured as a combination of the pressure (volts) and the flow rate of current (amperes) T/F
Definition
True

P = V (volts) * I (current)
Term
Electrical power is transformed into heat/light/motion depending on the device the current is flowing through. T/F
Definition
True.
ie: electricity flowing through a hair dryer produces heat. electricity flowing through a light bulb produces light.
Term
Energy is not created or destroyed, it simply changes from one form to another. T/F
Definition
True.

The conservation of energy law states that "...the total energy of an isolated system remains constand regardless of changes within the system.
Term
Kirchoff's voltage law states that around a circuit, voltages must add up to _______
Definition
zero
Term
Kirchoff's current law states that current flow into any point in the circuit must be balanced by __________
Definition
current flow out
Term
What is a series circuit?
Definition
A circuit with only a single path for current flow.
Term
In a series circuit, a resistor causes a voltage ________ (increase/decrease) as the current passes through.
Definition
decrease

(if thow resistors are in the series circuit, the current must be the same through each resistor...the sum of the voltage drops across the two must be equal to that from the source.)
Term
Potentiometer Circuit
Definition
uses a single resistor with a sliding contact in the middle for a third connection...in essence, dividing the resistor into two resistors
Term
Variable resistors are often called potentiometers or pots because....
Definition
they vary the voltage or potential.
Term
The _________________ provides a simple way of generating a variable voltage from a fixed voltage source. Such circuits are often used to provide a varying voltage signal to electrical equipment, the slider position being set by a knob on the control panel of the equipment.
Definition
potentiometer
Term
to place a variable resistance in "series" with an electrical load....only one end of the variable resistor and the sliding connection are used. The current in the circuit is controlled by changing the total resistance in the circuit.....the variable resistor is called ______________
Definition
rheostat
Term
The disadvantage of a rheostat circuit is...
Definition
a lot of power is lost in the rheostat as heat
Term
Parallel Circuits
Definition
circuits constructed to allow multiple current paths
Term
In parellel circuits, the currents must sum at the common points - the total current flowing must equal the sum of the currents passing through the two resistors. T/F
Definition
True

The total current flowing must equal the sum of the currents passing through the two resistors.
Term
Why is DC (direct current) voltage source not used at electric power plants?
Definition
DC (such as in batteries) is more difficult to raise or lower than AC voltage. Power plants use alternating current (AC) where the current varies like a sine wave.
Term
In an AC circuit, current is positive as often as it is negative....the average current is __________
Definition
zero
Term
The use of RMS (root mean square) amplitudes greatly simplies AC circuits because...
Definition
they can be considered without reference to the sinusoidal nature of the waveform. - they can be analyzed in an equivalent manner to DC circuits
Term
Any circuit which is capable of producing a magnetic flux has _______________
Definition
inductance
Term
counter emf
Definition
changing magnetic flux induces a voltage (emf) that will oppose the change that produces it.
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