Term
the basis by which poultry processing plants are categorized |
|
Definition
-regarding Salmonella, it's based on how many carcasses per 51 test positive for Salmonella |
|
|
Term
the different categories of poultry processing plants |
|
Definition
February 2006 – Salmonella Categories
-Category 1: 5 / 51
-Category 2: 6 – 12/51
-Category 3: > 12 / 51
whole birds:
-Category 1, consistent process control: 2 / 52
-Category 2, variable process control: 3 - 5 / 52
-Category 3, highly variable process control: >5 / 52
parts:
-Category 1, consistent process control: 4 / 52
-Category 2, variable process control: 5 - 8 / 52
-Category 3, highly variable process control: >8 / 52 |
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|
Term
What are the performance standards for broilers, turkeys and other poultry products? |
|
Definition
|
|
Term
What are the performance standards for poultry based on? |
|
Definition
Salmonella and Campylobacter |
|
|
Term
What is the process criterion (microorganism) for poultry performance standards based on? |
|
Definition
-Salmonella
-Campylobacter |
|
|
Term
What are the antimicrobials typically used in poultry processing? |
|
Definition
-chlorine as Sodium hypochlorite (liquid) and Calcium Hypochlorite (solid) -peracetic/peroxyacetic acid (PAA) |
|
|
Term
Why do poultry processors adjust pH of antimicrobial solutions in the main chiller and what pH do they adjust it to? |
|
Definition
to maximize the amount of antimicrobial available in the solution -4-5 for chlorine -8.0 for PAA |
|
|
Term
What is the optimum pH range for chlorine? |
|
Definition
|
|
Term
What is the optimum pH range for PAA? |
|
Definition
|
|
Term
What is the scalder pH adjusted to and why? |
|
Definition
-set at pHs of 9 – 11 using caustic soda to reduce the surface tension of the water to help the heat to get to the bird to reduce or eliminate the Salmonella
-set at pHs of 2-4 using acids to reduce the fatty surface of the skin |
|
|
Term
What are some microbiological/food safety issues related to picking? |
|
Definition
-the more feathers you remove, the more Salmonella you remove, since Salmonella is in the pores
-Campylobacter is in the skin because it's more resistant than Salmonella
-chlorine from upstream sometimes reused for the feather-picking process |
|
|
Term
IOBWs in poultry processing |
|
Definition
|
|
Term
OLRs in poultry processing |
|
Definition
|
|
Term
goals of IOBW in poultry processing |
|
Definition
to wash the carcass inside and out |
|
|
Term
goals of OLR in poultry processing |
|
Definition
to get rid of fecal matter contamination by washing it with something that contains an antimicrobial |
|
|
Term
the different chilling systems (pre-, main, post-chill) used |
|
Definition
-Pre-Finishing Chiller -Pre-chillers -Main chiller(s) -Post Chillers -Second Processing sprays & dips |
|
|
Term
how the different chilling systems (pre-, main, post-chill) contribute to reduction of Salmonella and Campylobacter |
|
Definition
-Pre-Finishing Chiller +about 19s contact time @ 400 – 700 PPM of PAA w/o pH control -Pre-chillers @ 25 – 100 PPM of PAA along with pH control +NaOH added to the solution to bring the pH closer to 8 to increase efficacy of PAA and increase yield -Main chiller(s) @ Residual – 100 PPMs along with pH control +NaOH added to the solution to bring the pH closer to 8 to increase efficacy of PAA and increase yield -Post Chillers +basically a fast shock of typically 25s @ 400 – 700 PPM of PAA -Second Processing sprays & dips +about 3-5s @ ~200 PPM, sometimes up to 600 PPM with nobody around |
|
|
Term
How is risk analysis used in shaping a regulatory system and/or food safety regulations? |
|
Definition
1. A hazard in, or condition of, a food is identified as a possible risk to health. 2. Preliminary risk management activities to be carried out: • identification of a food safety problem • initiate immediate interim decisions • ranking of the hazard for risk assessment if needed and risk management priority • define purpose and scope of the risk assessment and commission a risk assessment if needed • presentation of the risk assessment results and consideration of outputs in view of the risk managers’ needs 3. A risk assessment is conducted. 4. Risk management options to address the risk are identified. 5. The options are evaluated and a decision is made as to which option is the most appropriate, including the option to take no action. 6. The risk management option is implemented. 7. The decision is monitored and reviewed to verify that the selected risk management option is effective. 8. Throughout the process, iterative communication among all interested parties (risk assessors, risk managers, consumers, industry, etc.) is implemented and maintained. |
|
|
Term
the goals/purposes of risk analysis |
|
Definition
▪ To identify methods to address food safety more effectively ▪ To introduce appropriate food control measures ▪ Risk analysis has become the cornerstone in developing food control measures |
|
|
Term
the 3 components of risk analysis |
|
Definition
-risk assessment -risk management -risk communication |
|
|
Term
the 4 components (each) of risk assessment and/or risk management |
|
Definition
risk assessment: • Hazard identification • Hazard characterization • Exposure assessment • Risk characterization
risk management: -The process, distinct from risk assessment, of weighing policy alternatives, in consultation with all interested parties, considering risk assessment and other factors relevant for the health protection of consumers and for the promotion of fair trade practices and, if needed, selecting appropriate prevention and control options. |
|
|
Term
the difference between hazard and risk |
|
Definition
▪ Hazard – A biological, chemical or physical agent in, or condition of, food with the potential to cause an adverse health effect. ▪ Risk – A function of the probability of an adverse health effect and the severity of that effect, consequential to a hazard(s) in food. |
|
|
Term
In the risk assessment we used as example, what are the hazards identified for shell eggs? |
|
Definition
-mostly Salmonella Enteritidis (SE)
-sometimes Salmonella Heidelberg |
|
|
Term
In the risk assessment we used as example, what are the hazards identified for liquid egg products? |
|
Definition
|
|
Term
According to the information provided in the FDA/FSIS/CDC risk assessment, how many eggs are consumed annually and how many of those are potentially contaminated with SE? |
|
Definition
47 billion eggs consumed annually, 2.3 million of which being contaminated with SE |
|
|
Term
What is the risk of SE contaminated eggs as related to being component in other foods (what are those foods)? |
|
Definition
if the egg component is contaminated with Salmonella, the food product using it could spread disease if not cooked properly |
|
|
Term
Rank the following egg components by the potential number of Salmonella illnesses estimated by the risk assessment: egg white, whole eggs and egg yolk |
|
Definition
1: egg white 2: whole egg 3: egg yolk |
|
|
Term
the two risk reduction strategies that the risk assessment identified for Salmonella and SE in egg products and shell eggs |
|
Definition
-pasteurization -storing eggs at 7.2°C (45°F) within 12 hours of lay |
|
|
Term
|
Definition
Code of Federal Regulations |
|
|
Term
Which CFR Titles contain the food safety regulations under the purview of USDA-FSIS and FDA? |
|
Definition
Title 9 - Animals and Animal Products |
|
|
Term
Which part describes the requirements for sanitation (to be followed in Federally inspected meat and poultry processing establishments) within the CFR Title 9? |
|
Definition
Title 9 - Animals and Animal Products CHAPTER III - Food Safety and Inspection Service, Department of Agriculture PART 416 - Sanitation |
|
|
Term
What constitutes “adulteration” of meat and poultry in general? |
|
Definition
-the product is contaminated with something that shouldn't be in it -the products can't be sold because it's comtaminated with something due to unsanitary conditions |
|
|
Term
What constitutes “adulteration” of meat and poultry with regards to the HACCP plans? |
|
Definition
Pursuant to 21 U.S.C. 456, 463, 608, and 621, the failure of an establishment to develop and implement a HACCP plan that complies with this section, or to operate in accordance with the requirements of this part, may render the products produced under those conditions adulterated. |
|
|
Term
What are the requirements for retention of HACCP records for slaughter, refrigerated and frozen products? |
|
Definition
● slaughter activities - at least one year; ● refrigerated product - at least one year; ● frozen, preserved, or shelf-stable products: for at least two years. |
|
|
Term
What constitutes an “inadequate” HACCP system? |
|
Definition
A HACCP system may be found to be inadequate if: ►The HACCP plan in operation does not meet the requirements ►Establishment personnel are not performing tasks specified in the HACCP plan; ►The establishment fails to take corrective actions ►HACCP records are not being maintained ►Adulterated product is produced or shipped. |
|
|
Term
the training requirements for personnel developing a HACCP plan or reassessment and modification of HACCP plans |
|
Definition
(a) Only an individual who has met the requirements of paragraph (b) of this section, but who need not be an employee of the establishment, shall be permitted to perform the following functions: (1) Development of the HACCP plan, in accordance with § 417.2(b) of this part, which could include adapting a generic model that is appropriate for the specific product; and (2) Reassessment and modification of the HACCP plan, in accordance with § 417.3 of this part. ● The individual performing the functions listed in paragraph (a) of this section shall have successfully completed a course of instruction in the application of the seven HACCP principles to meat or poultry product processing, including a segment on the development of a HACCP plan for a specific product and on record review. |
|
|
Term
the role of the regulatory agencies in a HACCP environment |
|
Definition
verification (a) Reviewing the HACCP plan; (b) Reviewing the CCP records; (c) Reviewing and determining the adequacy of corrective actions taken when a deviation occurs; (d) Reviewing the critical limits; (e) Reviewing other records pertaining to the HACCP plan or system; (f) Direct observation or measurement at a CCP; (g) Sample collection and analysis to determine the product meets all safety standards; and (h) On-site observations and record review. |
|
|
Term
|
Definition
the baseline for the performance standard for prevalence of Salmonella and Campylobacter is about 20% |
|
|
Term
what performance standards are based on for Slaughter, processed meat and poultry products and for stabilization |
|
Definition
● Slaughter:
►Salmonella spp.
● Processed meat and poultry products:
►Salmonella spp. for lethality
►E. coli O157:H7 in case of fermented & dried sausages containing beef
● Stabilization:
►Spore-formers, C. perfringens, C. botulinum & B. cereus |
|
|
Term
the performance standards for broilers and turkeys for slaughter, lethality and stabilization |
|
Definition
for poultry, it's 7-log reduction [image][image][image][image] |
|
|
Term
the NEW performance standards for broiler carcasses, turkey carcasses, comminuted chicken, comminuted turkey and chicken parts |
|
Definition
|
|
Term
What do Appendices A & B refer to with respect to performance standards? |
|
Definition
|
|
Term
What are the performance standards for product handling based on (for cooked, ready-to-eat meat and poultry products)? |
|
Definition
|
|
Term
the 3 options for controlling Lm in RTE meat and poultry products |
|
Definition
-Alternative 1 is where the 2 treatments (post-lethality treatment AND anti-microbial agent/process) are combined to treat Listeria
-Alternative 2 is when you have…
+Post-lethality treatment OR
+Antimicrobial agent/process AND sanitation program
-Alternative 3 is where you have a sanitation program that must meet specific requirements for all products AND must meet additional requirements for hot dog and deli-type products
[image] |
|
|
Term
the pasteurization requirements for albumen, whole eggs, and plain yolk |
|
Definition
-albumen: 134°F for 3.5 minutes OR 132°F for 6.2 minutes -whole eggs: 140°F for 3.5 minutes -plain yolk: 142°F for 3.5 minutes OR 140°F for 6.2 minutes |
|
|
Term
Why are the pasteurization requirements different for albumen, whole eggs, and plain yolk |
|
Definition
albumen has the lowest coagulation temperature of the egg components |
|
|
Term
How is egg albumen (for dried product) pasteurized and what are the time-temperature requirements? |
|
Definition
-for spray-dried: 140°F for 7 days -for hand-dried: 125°F for 5 days |
|
|
Term
the 7 principles of HACCP |
|
Definition
principle 1: Identifying Conduct a Hazard Analysis principle 2: Identifying the Critical Control Points (CCPs) principle 3: Establishing Critical Limits principle 4: Monitoring Critical Limits principle 5: Deviations and Corrective Actions principle 6: Verification Procedures (Including Validation and Reassessment) principle 7: Record Keeping Procedures |
|
|
Term
the purpose of hazard analysis |
|
Definition
-to determine the food safety hazards reasonably likely to occur and identify the preventive measures -also Prevention, Elimination or Reduction to Acceptable Levels is Essential to Produce a Safe Product |
|
|
Term
the two criteria used to determine if a hazard should be considered during hazard analysis |
|
Definition
|
|
Term
the tool used to determine a critical control point (CCP) in a process |
|
Definition
|
|
Term
What is a CCP decision tree? |
|
Definition
-used after the hazard analysis -used for "significant hazards" -a process that does not have a "significant hazard" does not need a HACCP plan [image] |
|
|
Term
CCP (need definition VERBATIM) |
|
Definition
A point, step, or procedure at which control can be applied and a food safety hazard can be prevented, eliminated, or reduced to acceptable levels. ✴ Metal detection after packaging ✴ Pasterurizer ✴ pH drop during fermentation ✴ Retort |
|
|
Term
CL (need definition VERBATIM) |
|
Definition
The maximum or minimum value to which a physical, biological, or chemical food hazard must be controlled at a critical control point to prevent, eliminate, or reduce to an acceptable level the occurrence of the identified food safety hazard. |
|
|
Term
What does exceeding a critical limit indicate in terms of product safety? |
|
Definition
•Existence of direct health hazard. •Direct health hazard could develop. •Product not produced under conditions assuring safety. |
|
|
Term
some parameters that can be used as critical limits |
|
Definition
•Time •Temperature •Water activity (Aw) •pH •Salt concentration •Weight •Visual evaluation |
|
|
Term
Which type of parameters are optimal for use as critical limits – subjective or objective? |
|
Definition
|
|
Term
2 examples of continuous monitoring |
|
Definition
|
|
Term
2 examples of non-continuous monitoring |
|
Definition
•Visual Observations •Internal Time/Temperature Measurements •pH •Moisture Level (Aw) |
|
|
Term
the 4 requirements of a corrective action |
|
Definition
• The cause of the deviation is identified and eliminated; • The CCP will be under control after the corrective action is taken; • Measures to prevent recurrence are established; and • No product that is injurious to health or otherwise adulterated as a result of the deviation enters commerce. |
|
|
Term
the 3 types of verification required by USDA-FSIS in HACCP plans for meat and poultry processing operations |
|
Definition
|
|
Term
the difference between verification and validation |
|
Definition
-verification: Those activities other than monitoring, that determine the validity of and compliance with the HACCP plan. - NACFMF -validation: •The Element of Verification focused on collecting and Evaluating Scientific and Technical Information to Determine if the HACCP Plan, When Properly Implemented, will Effectively Control the Hazards. - NACFMF |
|
|
Term
|
Definition
Those activities other than monitoring, that determine the validity of and compliance with the HACCP plan. - NACFMF |
|
|
Term
|
Definition
•The Element of Verification focused on collecting and Evaluating Scientific and Technical Information to Determine if the HACCP Plan, When Properly Implemented, will Effectively Control the Hazards. - NACFMF |
|
|
Term
the record retention requirements for slaughter, refrigerated product and frozen or preserved, shelf stable products within meat and poultry HACCP (USDA-FSIS) |
|
Definition
•Slaughter ✴at least one year •Refrigerated product ✴at least one year •Frozen, preserved, or shelf stable products ✴at least 2 years |
|
|
Term
|
Definition
The scientific evaluation of known or potential adverse effects resulting from human exposure to foodborne hazards. Risk assessment consists of four steps: • Hazard identification • Hazard characterization • Exposure assessment • Risk characterization |
|
|
Term
|
Definition
The process, distinct from risk assessment, of weighing policy alternatives, in consultation with all interested parties, considering risk assessment and other factors relevant for the health protection of consumers and for the promotion of fair trade practices and, if needed, selecting appropriate prevention and control options. |
|
|
Term
|
Definition
The identification of biological, chemical and physical agents capable of causing adverse health effects and which may be present in a particular food or group of foods. |
|
|
Term
|
Definition
The qualitative and/or quantitative evaluation of the nature of the adverse health effects associated with biological, chemical, and physical agents which may be present in food. For chemical agents, a dose response assessment should be performed. For biological and physical agents, a dose-response assessment should be performed if the data are available. |
|
|
Term
|
Definition
The qualitative and/or quantitative evaluation of the likely intake of biological, chemical, and physical agents via food as well as exposures from other sources if relevant. |
|
|
Term
|
Definition
The qualitative and/or quantitative estimation, including attendant uncertainties, of the probability of occurrence and severity of known or potential adverse health effects in a given population based on hazard identification, hazard characterization and exposure assessment. |
|
|
Term
|
Definition
addresses hazards within a narrow context, such as the potential for the hazard to enter a food at a plant/processing level. A hazard analysis is usually conducted at the plant/process level to establish a Hazard Analysis and Critical Control Point (HACCP) plan. |
|
|
Term
|
Definition
Risk analysis is a process consisting of three components: -risk assessment -risk management -risk communication
also deals with hazards, as well as the condition of a food; however, it does so on a broader scale. This process examines the potential impact of a hazard that is introduced into the food supply, taking into account exposure from other sources. |
|
|
Term
|
Definition
The process, distinct from risk assessment, of weighing policy alternatives, in consultation with all interested parties, considering risk assessment and other factors relevant for the health protection of consumers and for the promotion of fair trade practices and, if needed, selecting appropriate prevention and control options. |
|
|
Term
the principles of food safety risk assessment |
|
Definition
▪ Principle 1: Health and safety aspects of Codex decisions and recommendations should be based on a risk assessment, as appropriate to the circumstances. ▪ Principle 2: Food safety risk assessment should be soundly based on science, should incorporate the four steps of the risk assessment process and should be documented in a transparent manner. ▪ Principle 3: There should be a functional separation of risk assessment and risk management, while recognizing that some interactions are essential for a pragmatic approach. ▪ Principle 4: Risk assessments should use available quantitative information to the greatest extent possible, and risk characterizations should be presented in a readily understandable and useful form. |
|
|
Term
some microbes and the toxins and diseases they produce (be familiar with the important ones) |
|
Definition
|
|
Term
The contents of the HACCP plan |
|
Definition
-Food Safety Hazards -CCPs -CLs -Monitoring procedures -Corrective actions -Verification procedures -Record keeping procedures |
|
|
Term
some possible corrective actions when the HACCP plan isn't followed |
|
Definition
(1) The cause of the deviation is identified and eliminated; (2) The CCP will be under control after the corrective action is taken; (3) Measures to prevent recurrence are established; and (4) No product that is injurious to health or otherwise adulterated as a result of the deviation enters commerce. |
|
|
Term
|
Definition
Immediately adjust the process and keep the product in compliance within the set criteria. In this case the corrective action is immediate, and no product is placed on hold because there has been no deviation. |
|
|
Term
|
Definition
|
|
Term
What defines shelf life of a product (Think - microbial and chemical)? |
|
Definition
the amount of time it takes for the metabolites and other such chemicals to reach a level that makes the product unfit for human consumption [image] |
|
|
Term
What are some external conditions/factors that affect product shelf life? |
|
Definition
-storage temperature
-humidity
-gas / atmosphers
+O2, N2, CO2
-packaging (materials)
-light |
|
|
Term
What are some internal conditions/factors that affect product shelf life? |
|
Definition
-internal quality -raw materials -ingredients -intrinsic factors -hygienic processing |
|
|
Term
What are some by-products produced exclusively by biochemical and microbial activity in meat and poultry, resulting in spoilage? |
|
Definition
biochemical -rancid flavor -warmed-over flavor -change of texture
microbiological -putrid flavors -sour flavors -slime -gas |
|
|
Term
the characteristics of predominant organisms during spoilage of poultry packaged under aerobic conditions |
|
Definition
In foods of animal origin, initially, non-protein nitrogen is first metabolized, followed by activity of lipases and proteases to produce fatty acids and amino acids, which after metabolism produce off odors, off flavors and rancidity |
|
|
Term
the characteristics of predominant organisms during spoilage of poultry packaged under anaerobic conditions |
|
Definition
-sweet curdling or bitty cream of milk (B. cereus)
-late blowing of hard cheeses during maturation; gas production in fresh beef & beef products under refrigeration (Clostridium)
-Fermentation of sugars, forming lactic acid, slime and CO2 leading to pH decline and production of off flavors (lactic acid bacteria)
-can grow in presence of salt, spoil cured meat products such as bacon and produce slime, souring or pigmented growth (Micrococcus) |
|
|
Term
two organisms/genera that predominate in spoilage of poultry packaged under aerobic conditions |
|
Definition
-Pseudomonas
-Vibrio
-yeasts and molds can cause spoilage under psychrotrophic conditions |
|
|
Term
two organisms/genera that predominate in spoilage of poultry packaged under anaerobic conditions |
|
Definition
-Bacillus
-Clostridium
-Brochothrix thermosphacta
-Micrococcus |
|
|
Term
Why are spores of sporeforming pathogens an issue in processed poultry products? |
|
Definition
they ca get into the product by way of environmental exposure; there's spores in the environment
-because they can survive all sorts of canning, cooking, curing, and other processing processes
-also, some types of Clostridium botulinum, such as types B, E, and F, are psychrotrophic
[image] |
|
|
Term
the three alternatives for controlling L. monocytogenes in RTE meat and poultry products |
|
Definition
-Alternative 1: Use post-lethality treatment AND an antimicrobial agent -Alternative 2: Use post-lethality treatment OR an antimicrobial agent -Alternative 3: Use sanitation measures ONLY; processors use this when they don't wanna alter the quality of the product |
|
|
Term
some examples of post-lethality treatments used for controlling L. monocytogenes in RTE meat and poultry products |
|
Definition
-Heating -High Pressure Processing -Freezing -Irradiation? |
|
|
Term
some examples of antimicrobial agents used for controlling L. monocytogenes in RTE meat and poultry products |
|
Definition
-Acidic calcium sulfate -Acidified sodium chlorite -Peracetic acid -Lauric arginate -ε- polylysine |
|
|
Term
some examples of antimicrobial processes used for controlling L. monocytogenes in RTE meat and poultry products |
|
Definition
-Solutions, such as dip and spray -Packaging films – nisin |
|
|
Term
What is synergism in antimicrobial efficacy? |
|
Definition
when combining 2 or more antimicrobials turns out to be better at killing the microbes than using just one antimicrobial or the other by itself |
|
|
Term
give an example of synergism in antimicrobial efficacy for controlling L. monocytogenes |
|
Definition
using both sodium lactate and sodium diacetate is more effective at killing L. monocytogenes than when either sodium lactate or sodium diacetate is used by itself |
|
|
Term
What should the sanitation verification program constitute? |
|
Definition
when alternative 1 is used: ►Need some level of assurance that high numbers won’t overwhelm additives or intervention ►FSIS assumes some method of environmental monitoring as validation/verification of LM control CCP
when alternative 2 is used: ►If post-lethality treatment used, same rational as for Alternative 1 ►If antimicrobial agent or process used: ● Must test food-contact surfaces ● Frequency, size and location of samples ● Justification of frequency ● Trigger for hold-and-test of product
when alternative 3 is used: ► Non-deli, non-hotdog ● Must test food-contact surfaces ● Frequency, size and location of samples ● Justification of frequency ● Trigger for hold-and-test of product ► Deli or hotdog (in addition to above) ● Corrective action, targeted testing, product hold if second positive, ICMSF sampling plan on product to release suspect lots |
|
|
Term
What are the requirements for the sampling program for Listeria in RTE meat and poultry processing environment? |
|
Definition
designed to detect Listeria, if it is present
-positive results are a success because they enable corrective actions
-it's a good idea to cast a wider net for all species within the genus Listeria; non-pathogenic species can be used as indicators |
|
|
Term
What are the sanitation program requirements for Alternative 2 for controlling L. monocytogenes and why are there differences? |
|
Definition
If antimicrobial agent or process used: ● Must test food-contact surfaces ● Frequency, size and location of samples ● Justification of frequency ● Trigger for hold-and-test of product |
|
|
Term
the types of Clostridium botulinum that are psychrotrophic |
|
Definition
|
|
Term
some types of chemical spoilage |
|
Definition
►Lipid oxidation ►Enzymatic oxidation ►Lipolysis ►Discoloration |
|
|
Term
the amount of heating needed to kill Listeria monocytogenes on the surface of a RTE product |
|
Definition
heating about 1/8 inch or so into the product |
|
|
Term
|
Definition
putting the product under a pressure of 90,ooo psi and decompressing it within a few seconds |
|
|
Term
some ways to kill Listeria monocytogenes in RTE meat products |
|
Definition
-Processing in-bag, slicing and re-packaging in an aseptic environment -In-package pasteurization subsequent to slicing/repackaging |
|
|
Term
|
Definition
-take low cuts of meat -tumble it -extract proteins -put it in a casing similar to that of bologna casing -then they slice it |
|
|
Term
depiction of a rough surface that makes it harder to kill germs on the surface of a product |
|
Definition
|
|
Term
depiction of the machine used for high-pressure processing |
|
Definition
[image] -the product is placed inside a canister that is filled with water, then placed under 90,000 psi, then rapidly decompressed to kill the microbes |
|
|
Term
why some processors gravitate away from using peroxyacetic acid |
|
Definition
|
|
Term
|
Definition
bacteriocin produced by Streptococcus; can be put into packaging film to kill Listeria monocytogenes |
|
|
Term
benefits of a sampling program |
|
Definition
-Provides a measure of process control -Serves as an early warning system before product is involved -Identifies the source of contamination -Ability to focus resources -Verifies sanitation procedures and other prerequisite programs -Meets regulatory requirements |
|
|
Term
So far, all the performance standards are based on the prevalence of... |
|
Definition
Salmonella and Campylobacter
-none based on CFU |
|
|
Term
what happens after the 1st failure to comply with the HACCP plan? |
|
Definition
-plant given 30 days to make corrections -the testing series (51 samples) begins again |
|
|
Term
what happens after the 2nd failure to comply with the HACCP plan? |
|
Definition
-company must write action plan detailing corrective actions -testing resumes 30 days later |
|
|
Term
what happens after the 3rd failure to comply with the HACCP plan? |
|
Definition
inspection withdrawn for about 2-3 months -causes layoffs, lost income, loss of reputation, and loss of about 15 million birds -notice of intended enforcement -can't ship it out of state |
|
|
Term
depiction of some pre-harvest sources of Salmonella |
|
Definition
|
|
Term
If Salmonella colonizes ______, it gets spread through droppings and can’t be eliminated from the bird from which it came |
|
Definition
|
|
Term
If you thoroughly cook the meat at ______ deg F, you shouldn’t have any Salmonella left in the meat |
|
Definition
|
|
Term
what happens to the samples collected at poultry processing plants? |
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Definition
they go to one of 3 labs, one in Athens, GA, one in St. Louis, and one in California |
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Term
how the labs test for Salmonella |
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Definition
after 400 mL, they take 35 mL of rinsate, then add 35 mL of fresh buffered peptone water, and incubate it |
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Term
the chicken that tends to have the highest prevalence of Salmonella |
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Definition
-ground chicken -2nd-highest: parts |
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Term
why the U.S. can't implement a zero-tolerance program towards Salmonella-positive breeders and broilers |
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Definition
-very expensive -possibly too many chickens produced here in the U.S. |
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Term
why most hatching chicken egg producers don't clean and sanitize their eggs |
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Definition
because they think the process would hurt the chicken by removing the cuticle |
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Term
some ways to limit Salmonella in the hatchery |
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Definition
-sanitizing equipment
-removing fecally contaminated eggs before setting
-monitoring egg shells, paper pads, and down from bottom of cabinet for Salmonella
-applying quats, electrolyzed oxidizing water (EO), or H2O2 during hatch to decrease cross-contamination |
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Term
some antimicrobials used to decrease cross-contamination in a hatchery |
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Definition
-quats
-electrolyzed oxidizing water (EO)
-dry H2O2 (experimental) |
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Term
Why turkey hatching eggs are sanitized, but chicken hatching eggs aren't |
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Definition
because the turkey eggs are more expensive and valuable |
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Term
what good does sanding off manure do regarding Salmonella |
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Definition
it may cosmetically remove the manure, but it does nothing for the germs |
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Term
why temperature control is essential for controlling Salmonella in hatching eggs |
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Definition
because condensation facilitates growth |
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Term
some ways to limit Salmonella during the growout phase |
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Definition
-Salmonella monitoring program
-acid in waterers during feed withdrawal
-maintain proper litter conditions (low moisture and low caking)
-clean waterers
-preventing air sacculitis or infectious process
-vaccines
-competitive exclusion cultures (used in Europe, but not U.S. due to FDA)
-thoroughly clean out and sanitize every 5-6 flocks
-make sure there's not much grass, if any, near the house; grass provides a hideout for rodents and such |
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Term
why acid in waterers during the feed withdrawal phase is helpful for limiting Salmonella |
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Definition
because it lowers the pH of the crop, killing Salmonella acquired by coprophagy |
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Term
how air sacculitis or infectious process is a risk factor for Salmonella |
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Definition
-increases sussceptibility
-makes skin easier for Salmonella to adhere |
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Term
some ways to control Salmonella in the processing phase |
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Definition
properly wash and sanitize coops |
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Term
why it's not good to rely solely on rinse systems when washing and sanitizing coops |
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Definition
they increase moisture and Salmonella numbers |
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Term
why it's bad to have soil in the scalder |
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Definition
because most antimicrobials don't work well in the presence of soil |
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Term
something that can be used to reduce the amount of soil in the scalder |
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Definition
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Term
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Definition
[image] -this leads to the birds being cleaner out of the scalder |
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Term
the maximum growth temperature of Salmonella |
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Definition
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Term
depiction of what happens when scalder water is dirty |
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Definition
[image]
-microbes get into follicles
-this is the main reason you see higher prevalence of Salmonella in parts |
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Term
why you gotta saturate the surface of the bird with antimicrobials before picking |
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Definition
so you can kill the microbes |
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Term
why broilers must be feed-withdrawn before processing |
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Definition
to minimize fecal cross-contamination |
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Term
some parameters to monitor for inside-out bird washers (TOBWs) |
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Definition
-pH -Cl level (40-50 ppm) -pressure (keep level up) -distribution -temperature |
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Term
what's more effective at killing microbes? sprays or immersion tanks? |
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Definition
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Term
why processors prefer to use OLR systems |
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Definition
because it's a lot cheaper |
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Term
some chemicals used in OLR |
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Definition
-Bromotize -TomCo -FreshFx -Cecure (cetylpyridinium chloride) |
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Term
the amount by which the chiller reduces Salmonella incidence |
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Definition
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Term
why you don't want fat buildup in the chiller |
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Definition
because that reduces the amount of Salmonella killed |
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Term
some chemicals used in the chiller |
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Definition
-chlorine -chlorine dioxide -peracetic acid -bromine -monochloramine -electrolyzed oxidative water |
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