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Operations and Supply Chain Management |
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Definition
The design, operation, and improvement of the systems that create and deliver the firm's primary products and services |
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5 categories of Operations and Supply Chain Processes |
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Planning Sourcing Making Delivering (Logistics) Returning |
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The processes needed to operate an existing supply chain strategically - Firms must determine how anticipated demand will be met with available resources - Developing a set of metrics to monitor the supply chain |
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The selection of suppliers that will deliver the goods and services needed to create the firm's product - Pricin, delivery, and payment processes are needed together with metrics for monitoring and improving relationships between partners of the firm |
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Where the major product is produced or the service provided - Scheduling processes for workers and coordination of material and other critical resources such as equipment to support producing or providing the service |
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Carriers are picked to move products to warehouses and customers, coordinate and schedule the movement of goods and info through the supply network, develop and operate warehouses, etc. |
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Processes for receiving worn-out, defective, and excess products back from customers and support for customers who have problems with delivered products |
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Doing something at the lowest possible cost |
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5 aspects that distinguish a service and a good |
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1. A service is an intangible process 2. A service requires some degree of interaction with the customer 3. Services are inherently heterogeneous 4. Services as a process are perishable and time dependent 5. The specifications of a service are defined and evaluated as a package of features that affect the 5 senses |
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Doing the things that will create the most value for the customer |
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The attractiveness of a product relative to the cost |
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1. Net income per employee 2. Revenue per employee 3. Receivable Turnover - Annual Credit sales/ Average AR - Measures company's efficiency at collecting its sales on credit - High ratio implies the company operates on mostly cash or its very efficient 4. Inventory Turnover - COGS/Avg Inventory - Measures the liquidity of inventory - The higher the more efficient since holding inventory ties up capital that could be used for other purposes 5. Asset Turnover - Revenue / Total Assets |
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The pipeline movement of the materials and information needed to produce a good or service |
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Triple Bottom Line Strategy |
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A strategy that meets the needs of shareholders, and employees, and that preserves the environment |
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Refers to when a company builds service activities into its product offerings |
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A business where the major product is intangible, meaning it cannot be weighed or measured |
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A philosophy that aggressively seeks to eliminate causes of production defects |
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Business Process Re-engineering |
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An approach that seeks to make revolutionary changes as opposed to evolutionary changes |
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An approach that combines Total Quality Management and Just in Time production |
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Tools that are taught to managers in "Green and Black Belt Programs" |
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Service Science Management and Engineering |
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A program to apply the latest concepts in information technology to improve service productivity |
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Operations and Supply Chain Strategy |
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The setting of broad policies and plans that will guide the use of the resources needed by the firm to implement its corporate strategy |
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Performing activities in a manner that best implements strategic priorities at minimum cost |
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The ability to meet current resources needs without compromising the ability of future generations to meet their needs |
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Main competitive dimensions |
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Cost/Price Quality (design quality or process quality) Delivery Speed Delivery Reliability Coping with Changes in Demand Flexibility and New-Product Introduction Speed Support Systems Social/Environmental Dimensions |
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A specific marketing-oriented dimension that clearly differentiates a product from competing products |
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A dimension used to screen a product or service as a candidate for purchase |
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The likelihood of a disruption that would impact the ability of a company to continuously supply products or services |
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2 types of supply chain risks |
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Supply chain coordination risks (day-to-day) Disruption risks |
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3 step risk management process applied where disruptions are possible |
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Definition
1. Identify the sources of potential disruptions 2. Assess the potential impact of the risk 3. Develop plans to mitigate the risk |
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Common measure of how well a country, industry, or business unit is using its resources - Outputs/Inputs |
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Partial productivity measure |
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Concerned with the ratio of some output to a single input |
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Multi-factor productivity measure |
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Look at the ratio of some output to a group of inputs (not all inputs) |
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Total Factor Measure of Productivity |
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Describes the productivity of an entire organization |
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The most difficult competitive dimension in which to compete |
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Occurs when a company seeks to match what a competitor is doing while maintaining its existing competitive position |
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A diagram showing the activities that support a company's strategy |
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Strategic - Medium and long-term forecasts that are used for decisions related to strategy and aggregate demand Tactical - Short-term forecasts used for day-to-day decisions related to meeting demand |
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1. Average demand for the period 2. Trend 3. Seasonal Elements 4. Cyclical Elements 5. Random variation 6. Auto-correlation |
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Models that try to predict the future based on past data |
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A forecast based on average past demand relative to the most recent n number of months - As periods becomes longer and more periods are used, and there is more oscillation, there is a closer following of the trend |
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A forecast made with past data where more recent data is given more significance than older data |
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A time series forecasting technique using weights that decrease exponentially (1 - a) for each past period - Most used of all forecasts |
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The parameter in the exponential smoothing equation that controls the speed of reaction to differences between forecasts and actual demand - Usually estimated using 2 / (n+1) |
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How does alpha relate to the amount of error in your forecast? |
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Definition
The higher the alpha, the less error |
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Average size of the error in your forecast - (sum of absolute value of each error) / N |
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Running Sum of Forecast Error |
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Sum of each forecast error (no absolute value) |
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RSFE / MAD - A measure of whether the forecast is keeping pace with any genuine upward or downward changes in demand. Used to detect bias |
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Mean Absolute Percent Error |
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MAD / Average Demand - Scales the average error in relation to actual demand |
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The difference between actual demand and what was forecast |
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Which type of demand is most appropriate for using forecasting models? |
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What term is used for actually influencing the sale of a product or service? |
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Identifying and separating time series data into components of demand |
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If the tracking signal for your forecast was consistently positive, what could you say about your forecasting technique? |
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Definition
It is biased, consistently too low |
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How can you improve a biased forecast? |
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You know that sales are greatly influenced by the amount your firm advertises in the local paper/ What forecast technique would you would you suggest trying? |
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Causal relationship forecasting (regression) |
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What forecasting tool is most appropriate when closely working with customers dependent on your products? |
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CPFR Collaborative planning, forecasting, and replenishment |
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A series of related activities usually directed toward some major output and requiring a significant period of time to perform |
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The management activities of planning, directing, and controlling resources (people, equipment, material) to meet the technical, cost, and time constraints of a project |
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A structure for organizing a project where a self-contained team works full-time on the project |
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A structure where team members are assigned from the functional units of the organization. The team members remain a part of their functional units and typically are not dedicated to the project |
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A structure that blends the functional and pure project structures. Each project uses people from different functional areas. A dedicated project manager decides what tasks need to be done and when, but the function managers control which people to use |
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Shows in a graphic manner the amount of time involved and the sequence in which activities can be performed (bar chart) |
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Technique that combines measured of scope, schedule, and cost for evaluating project progress |
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Essential Features of EVM |
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1. A project plan that identifies the activities to be accomplished 2. A valuation of each activity work 3. Predefined earning or costing rules to quantify the accomplishment of work |
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The sequence(s) of activities in a project that forms the longest chain in terms of their time to complete |
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A project must have: - Well defined activities whose completion marks the end of the project - Independent activities - Activities that follow a given sequence |
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Steps in the CPM with Single Time Estimate |
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1. Activity Identification 2. Activity Sequencing and Network Construction 3. Determine the critical path(s) |
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When is CPM with a single time estimate used? |
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- When activity times are known with certainty - To determine timing estimates for the project, each activity in the project, and slack time for activities |
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When are Time-Cost models used |
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- When cost trade-off information is a major consideration in planning - To determine the least cost in reducing total project time |
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Specific events that upon completion mark important progress toward completing a project |
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What defines the hierarchy of project tasks, subtasks, and work packages? |
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The difference between the late and early start time for an activity |
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What technique is used when activities are scheduled with probabilistic task times? |
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The Program Evaluation and Review Technique (PERT) |
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the time needed to respond to a customer order |
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Customer Order Decoupling Point |
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Determines where inventory is positioned to allow processes or entities in the supply chain to operate independently - The closer this point is to the customer, the faster the customer can be served |
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Firms that serve customers from finished goods inventory - Essential issue: balance finished inventory with customer service - Examples: telephones, clothing, packaged food products |
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Firms that combine a number of pre-assembled modules to meet a customer’s specifications - Prime task is to define a customer’s order in terms of alternative components and options since these are carried in inventory - Example: Dell Computer’s desktop making process - Number of finished products is usually greater than number of components that are combined to make the finished product |
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Firms that make the customer’s product from raw materials, parts, and components |
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firms that work with the customer to Design the product and then make it from purchased materials, parts, and components |
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Workcenter Layout/Job Shop |
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Where similar equipment or functions are grouped together - Flexibility to produce a variety of products, typically at lower volume levels - Example: drilling machines in one area and stamping machines in another |
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Manufacturing Cell Layout |
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Dedicated area where products that are similar in processing requirements are produced |
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an item is produced through a fixed Sequence of workstations, designed to achieve a specific production rate (sequential) |
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A process that converts raw materials into finished products in one contiguous process (simultaneous) |
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Framework depicting when the different production process types are typically used depending on product volume and how standardized the product is |
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Steps in Assembly Line Balancing |
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1. Specify Sequential relationships among tasks 2. Determine the required workstation cycle time 3. Determine the theoretical minimum number of workstations 4. Assign tasks, one at a time, until the sum of the tasks is equal to the workstation cycle time 5. Evaluation the efficiency of the balance 6. Re-balance if needed |
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Formula to detemine required workstation cycle time |
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C = Production time per day / Required output per day (in units) |
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Formula to determine theoretical minimum of workstations |
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N = Sum of task times / Cycle time |
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Formula to evaluate efficiency of the balance of an assembly line |
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E = Sum of task times / (Actual number of workstations x Workstation cycle time) |
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