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fresh uncooked,smoked cooked, smoked cooked dry and semi-dry specialty |
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fresh sausages description |
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uncured, ground, seasoned highly perishable cook before serving |
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breakfast sausage bratwurst chorizo italian |
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uncooked, smoked sausage description |
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NOT PERMITTED IN US BY USDA fresh, cured or uncured, encased, smoked cook before serving |
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uncooked, smoked sausages types |
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cooked, smoked sausage description |
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cured, ground, encased, smoked, cooked requires no cooked before serving ready to eat! |
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types of cooked, smoked sausages |
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hotdogs bologna knockwurst polish |
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cooked sausage description |
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cured or uncured ground NOT smoked served cold |
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dry and semi-dry fermented sausage |
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cured fermented dried may be smoked served cold microorganisms used to ferment product |
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types of dry and semi-dry sausages |
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summer sausage salami lebanon sausage |
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strains used to ferment meat |
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pediococcus cerevisiae micrococcus aurantiacus lactobacillus planetarium |
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what end product is produced from fermenting meat? |
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what is the pH of semi-dry and dry meat? |
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semi-dry: 4.8-5.1 dry: 5.3-5.4 |
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what is the moisture in semi-dry and dry meat? |
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specialty sausage description |
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cured or uncured, rarely smoked |
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types of specialty sausages |
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head cheese loaves scrapple and liver pudding jellied products |
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ability of meat to bind water and emulsify fat |
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nonfat dry milk soy proteinisolate |
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ability to bind water but limited ability to emulsify fat meat that contains large amounts of collagen and fat |
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added bulk and improves water hold |
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wheat, rice, corn, and oat flour |
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most valuable ingredient extracts myofibrillar proteins to form emulsion increases WHC |
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added as ice, lowers temperature |
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takes away bite of salt nutrient source ex: sucrose, dextrose, corn syrup |
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BHA BHT VIT. E prevent/retards lipid oxidation |
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ex: vit C derivatives cure accelerators speeds conversion of metmyoglobin and nitrite to myoglobin and NO |
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increases WHC of meant increases yield enhances texture and color |
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cellulose or fibrous natural plastic collagen |
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cellulose/fibrous casings |
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made from cotton or paper used for hotdogs and summer sausage inedible, must be removed |
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made from submucosa of small and large intestines of hogs, sheep, and cattle highly permeable to smoke high quality products expensive perishable |
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normally used for fresh sausage that is then marketed frozen offers protection from air and light inedible |
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made by extruding the corium layer of beef hides low structural strength |
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an intimate mixture of 2 immiscible liquids, one dispersed in the other to form tiny droplets |
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sausage emulsion definition |
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solubilized myofibrillar proteins bind water and fat to form an emulsion |
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2 phases of meat emulsion |
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continuous (liquid) phase- water discontinuous (solid) phase- fat dispersed throughout liquid phase |
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what is meat composed of? |
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sarcoplasmic protein (water soluble: muscle cell contents myofibrillar protein (salt solubles): actin, myosin, titin, tropomyosin stromal proteins (insoluble): collagen and elastin lipid or fat |
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salt- myofibrillar protein extraction is maximized at a 5% salt content |
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uses up meat trimmings and fat extends salable life of meats adds variety and excitement to meat offerings |
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variety of textures, flavors and preparations convenient form of meat consumption |
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steps in processing sausage |
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formulation pre-blending particle size reduction mixing 2nd grind, chopping, or emulsify stuff cook and smoke |
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meat/non-meat ingredients want least cost formulation |
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grinding and mixing raw materials several hours prior to final chop mix lean timmings with salt/water/mitrite and hold in cooler (12 hrs) aids in extraction of myofibrillar proteins helps inventory control sampling for compliance cure color development increased production efficiency |
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what is going on with the meat during pre-blending? |
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meat particles swell and proteins begin to solubilize it allows time for smpling and analysis of protein, fat, and moisture content for formulation adjustments |
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particle size reduction 1st grind: coarse grind (3/4-1" plate) lean/fat meats ground separately 2nd grind: fine grind (1/8-1/4" plate) lean/fat meats ground separately, lean ground finer than fat ground at 32 C |
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add spices/seasonings and other ingredients |
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silent cutter/bowl chopper add lean meat-extract proteins myofibrillar protein solubilized chop lean at 45 F add water (ice) add fat meat chop to 55-65 F creates an emulsion soluble protein surrounds fat; binds fat and water |
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finely chopped emulsion temperature increases only 1.2-2.0 mm diameter product pulled through by vacuum |
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meat emulsion stuffed into casings |
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heat to 155-165 F partially denatures; "sets" protein fat entrapped skin formation-denatures protein |
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restructured meat products |
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meat products have been ground and reformed into steak or roast-like products texture is similar to that of an intact muscle steak/chop rather than ground meat |
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method of particle size reduction |
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flake meat pieces frozen and tempered flaked texture between ground and intact cuts flaked and formed |
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primal cuts chuck, round shoulder, leg trimmings lesser-valued cuts/trimmings |
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types of particle size reduction |
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grinding/flaking/chunking slicing/chopping/sectioning |
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select raw materials, method of particle size reduction, non-meat ingredients combine communited meat with salt/phosphate in mixer (5-15min) for fresh meat 30-32F stuff in plastic bag or casing temper to 26F form/mold in hydraulic meat press cleave into steaks/chops package/vacuum |
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what are some sources of raw materials? |
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pork shoulder beef briskets beef rounds ham loin belly chicken breast turkey breast trim from all species |
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raw material quality control |
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fat content microbial counts color temperature WHC |
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what are physical properties associated with WHC |
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color texture firmness juiciness tenderness |
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bound water immobilized water free water |
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4-5% water intimately associated with protein |
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10-12% water held in meat by hydrogen bonds |
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85% water held in meat by sarcolemma |
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what are factors affecting WHC |
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exchange of ion- increased salt will increase WHC pH of meat- meat with pH closer to isoelectric point will have lower WHC rigor state- extensive contraction will decrease WHC |
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what are non-meat ingredients? |
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ingredients that increase product yield, aid in color, texture or flavor development, increase shelf-life and process efficiency |
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what are non-meat ingredients in sausage? |
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what are non-meat ingredients in enhanced meats? |
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what are non meat ingredients in cured products? |
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water, salt, phosphate,sugar, sodium nitrite, sodium erythorbate |
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adding water improving tenderness via marination/enhancement compensate for overcooking |
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altering the flavor a pickling or savory solution used to preserve, season and/or tenderize meats |
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what are the processes in marination |
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meat marinade process treatment |
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how to enhance unseasoned meats |
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lower injection levels 10-35% add water and phosphate improves juiciness and resistance to cooking abuse |
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how to enhance seasoned meats |
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higher injection levels with tumbling to guarantee tenderness seasoning applied to surface of product convenience/variety |
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added at .5% or less water binding |
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