Term
"Projected available balance" is a term referring to unsold finished goods inventory.
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Definition
False
Projected available balance is the amount of inventory (not just unsold finished goods) that is expected as of the end of a period |
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Term
1. MRP stands for Manufacturing Requirements Planning |
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Definition
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Term
10. MRP is a logical, easily understandable approach to the problem of determining the number of parts, components, and materials needed to produce each end item |
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Definition
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Term
11. MRP provides the schedule specifying when each part and component of an end item should be ordered or produced |
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Definition
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Term
12. The deeper one looks into the product creation sequence, the more the requirements of dependent demand items tend to smooth out and become even over time |
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Definition
False
The requirements of dependent demand items tend to become more and more lumpy as we go farther down into the product creation sequence |
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Term
13. A master production schedule is an input to a material requirements planning (MRP) system |
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Definition
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Term
14. An input to the material requirements planning (MRP) system is an exception report |
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Definition
Flase
This BOM file is one of the three main inputs to the MRP program. (The other two are the master schedule and the inventory records file.) |
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Term
15. An input to the material requirements planning (MRP) system is an inventory records file |
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Definition
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Term
16. An output of MRP is a bill of materials (BOM) file.
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Definition
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Term
17. A BOM file is often called a product structure file or product tree because it shows how a product is put together |
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Definition
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Term
18. Computing the quantity of each component that goes into a finished product can be done by expanding (or exploding) each item in a product structure file and summing at all levels.
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Definition
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Term
19. A modular bill of materials includes items with fractional options |
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Definition
False
A super bill of materials includes items with fractional options. |
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Term
2. MRP stands for Material Requirements Planning |
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Definition
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Term
20. A modular bill of materials is the term for an item that can be produced and stocked as a subassembly. |
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Definition
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Term
21. The MRP program performs its analysis from the bottom up of the product structure trees, imploding requirements level by level |
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Definition
False
The MRP program performs its analysis from the top of the product structure downward, calculating requirements level by level |
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Term
22. In a net change MRP system requirements and schedules are updated whenever a transaction is processed that has an impact on the item |
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Definition
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Term
23. In a net change MRP system requirements and schedules are considered rigid and never updated. |
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Definition
False
Net change systems are "activity" driven and requirements and schedules are updated whenever a transaction is processed that has an impact on the item. Net change enables the system to reflect in "real time" the exact status of each item managed by the system
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Term
24. Generally, determining lot sizes in MRP systems is simple |
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Definition
False
Determination of lot sizes in an MRP system is a complicated and difficult problem |
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Term
25. A lot-for-lot (L4L) lot sizing technique does not take into account setup costs or capacity limitations |
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Definition
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Term
26. The lot-for-lot (L4L) lot sizing technique minimizes carrying cost by taking into account setup costs and capacity limitations |
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Definition
False
Lot-for-lot (L4L) is the most common technique. It
• Sets planned orders to exactly match the net requirements. • Produces exactly what is needed each week with none carried over into future periods. • Minimizes carrying cost. • Does not take into account setup costs or capacity limitations |
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Term
27. Lot-for-lot (L4L) is the most common lot sizing technique |
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Definition
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Term
28. The economic order quantity (EOQ) lot sizing technique produces or acquires exactly the amount of product that is needed each time period with none carried over into future periods |
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Definition
False
EOQ assumes that parts are used continuously during the period. The lot sizes generated by EOQ do not always cover the entire number of periods. For example, the EOQ might provide the requirements for 4.6 periods (when another EOQ would be needed)
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Term
29. The least unit cost method of lot-sizing adds ordering, stock-out and inventory carrying cost for each trial lot size and divides by the number of units in each lot size, picking the lot size with the lowest unit cost. |
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Definition
False
The least unit cost method is a dynamic lot-sizing technique that adds ordering and inventory carrying cost for each trial lot size and divides by the number of units in each lot size, picking the lot size with the lowest unit cost |
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Term
3. MRP stands for Manufacturing Requirements Planning |
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Definition
False
Material Requirements Planning |
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Term
32. The three main inputs to an MRP system are the bill of materials, the master schedule and the inventory records file |
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Definition
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Term
32. The three main inputs to an MRP system are the bill of materials, the master schedule and the inventory records file |
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Definition
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Term
33. When implemented correctly, MRP links all areas of the business |
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Definition
False
Material requirements planning is the key piece of logic that ties the production functions together from a material planning and control view. Page 293: (MRP is an) integral part of enterprise resource planning that ties together all the major functions of a firm |
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Term
34. Time fences are periods of time having some specified level of opportunity for the customer to make changes |
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Definition
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Term
35. The customer grace period is a time-span having some specified level of opportunity for the customer to make changes |
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Definition
False
Management defines time fences as periods of time having some specified level of opportunity for the customer to make changes |
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Term
36. A BOM file is also called which of the following?
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Definition
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Term
36. A BOM file is also called which of the following?
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Definition
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Term
37. Which of the following industry types have high expected benefits from the application of MRP?
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Definition
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Term
38. Which of the following industry types have high expected benefits from the application of MRP?
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Hospitals
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Assemble-to-order |
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Aircraft manufacturers |
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Oil refineries |
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Definition
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Term
39. Which of the following industry types will not benefit greatly from the application of MRP?
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Definition
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Term
4. MRP stands for Material Requirements Planning |
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Definition
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Term
40. A product tree can do which of the following?
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Definition
Help to compute component usage |
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Term
41. Which of the following is an input to the master production schedule (MPS)?
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Definition
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Term
42. Which of the following is one of the main purposes of a MRP system?
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Definition
To determine the amount of materials needed to produce each end item |
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Term
43. One of the main purposes of a MRP system is which of the following?
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Definition
Develop Schedules specifying when each component should be ordered or produced |
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Term
44. Which of the following is most closely related to the reason a firm might implement MRP?
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Definition
So they can order the right parts |
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Term
45. MRP systems seek to achieve which of the following?
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Definition
Determine the number of dependent demand items needed |
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Term
46. Which of the following is an input to the master production schedule?
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Definition
Forcasts of random demand from customers |
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Term
47. Which of the following is an input to the master production schedule?
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Definition
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Term
48. Which of the following is an input file necessary to run an MRP system?
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Definition
Bill of Materials (BOM) file |
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Term
49. Which of the following is an input file necessary to run an MRP system
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Exception report |
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Computer-aided-design files |
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Inventory records file |
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Personnel files |
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Planned order schedule |
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Definition
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Term
5. Manufacturing firms maintain bill of materials (BOM) files, which are simply a sequencing of everything that goes into a final product |
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Definition
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Term
50. Which of the following files allows us to retrace a material requirement upward in the product structure through each level, identifying each parent item that created the demand?
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Definition
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Term
51. We would expect to see which of the following in an MRP system's inventory status file?
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Definition
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Term
52. In a typical inventory status record which of the following would you not expect to see
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Scrap allowance |
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Order quantity |
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Gross requirements |
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Planned-order releases |
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Lost items |
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Definition
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Term
53. Which of the following is considered a primary report in an MRP system?
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Definition
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Term
55. Which of the following is considered a primary report in an MRP system?
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Definition
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Term
56. Which of the following is the net requirement using an MRP program if the gross requirement is 1,250 and the inventory on hand is 50?
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Definition
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Term
57. Which of the following is the net requirement using an MRP program if the gross requirement is 1,000 and the inventory on hand is 500?
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Definition
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Term
59. Which of the following is the planned-order release using an MRP program if the gross requirement is 670 and the inventory on hand is 600?
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Definition
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Term
6.MRP is based on dependent demand |
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Definition
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Term
60. Under the lot-for-lot (L4L) lot sizing technique as used in MRP, we would expect which of the following?
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Definition
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Term
7. MRP is most valuable where a number of products are made in batches using the same productive equipment |
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Definition
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Term
8. The master production schedule states the number of items to be produced during specific time periods |
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Definition
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Term
9. MRP is least valuable in industries where a number of products are made in batches using the same productive equipment |
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Definition
False
MRP is most valuable in industries where a number of products are made in batches using the same productive equipment |
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Term
Which of the following is considered a secondary report in an MRP system
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Planned order schedule |
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Exceptions report |
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Inventory record |
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Firm orders from known customers |
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Engineering change reports |
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Definition
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Term
Which of the following is the planned-order release using an MRP program if the gross requirement is 5,000, inventory on hand is 1,200 and planned receipts are 800?
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Definition
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