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light colored tough highly elastic, good for furniture or paneling finishes well |
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lightweight wood that is easy to work high resistance to decay makes it ideal for siding, decks, shingles |
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also known as "millwork" custom shop fabricated millwork built of lumber includes cabinetry, paneling, custom doors and frames, shelving, custom furniture, and special interior trim |
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premium - highest quality in materials, workmanship, and installation custom - the most common grade, still produces a high quality job economy - defines the minimum level of material and workmanship |
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timber from evergreen trees such as pine and fir |
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decidious trees such as oak and maple |
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thick piece of lumber used alone to form some woodwork component |
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a thin piece of wood sliced from a log and glued to a backing of particleboard |
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plain sawing (flat sawing) |
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makes the most efficient use of the log and is the least expensive results in cathedral pattern |
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cutting the log into quarters and then sawing perpendicular to a diameter line uniformly vertical pattern tend to twist and cup less, shrink less in width, hold paint better, have fewer defects |
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provides a more consistent vertical grain much waste/more expensive/seldom done |
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same as plain sawing but much thinner cathedral pattern |
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knife strikes the grain at 90 degrees same as quarter sawing |
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veneer is cut with a lathe ver pronounced grain pattern often undesirable in high quality finishes most efficient |
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similiar to rotary slicing but the log is cut in half sows characteristics of rotary and plain sliced veneers |
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quartering the log and cutting at 15 degree angle to the growth rings results in straight grain pattern commonly used with oak |
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the log from which individual veneers come from, flitches are numbered |
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thickness for the sides and bottom of most commercial grade base cabinets |
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door and drawer front construction; flush |
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the face of the drawer or door is installed flush with the face frame *may result in sagging over time |
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door and drawer front construction: lipped overlay |
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a variation of flush overlay where part of the door or drawer overlaps the frame and covers the joint between the two pieces |
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door and drawer front construction: flush overlay |
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the front of the door or drawer overlaps the face frame of the cabinet, typically with about 1/8" space between door edges *also known as european cabinets |
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door and drawer front construction: reveal overlay |
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the edges of adjacent drawer and door fronts are separated enough to reveal the face frame behind *less expensive than flush overlay because minor misalignments and sagging are not noticeable *more traditional |
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paneling: stile and rail (or raised) |
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traditional composed of vertical stiles and horizontal rails enclosing a paneled area |
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a flat smooth surface with the edges butted together with an eased edge or joined with a reveal |
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paneling: veneer matching : book matching |
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most common method, veneers are sliced off the log and every other piece is turned over so that adjacent leaves have a symmetrical pattern |
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paneling: veneer matching : slip matching |
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consecutive pieces are placed side by side and the same face sides are exposed creates a rythymic pattern |
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paneling: veneer matching : random matching |
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random sequence and even from different flitches |
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alternates book-matched veneer pieces regardless of their width any portion left over from the last leaf of one panel is used as the starting piece of the next panel |
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utilizes veneer pieces that are trimmed to equal widths |
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even number of veneer leaves of uniform width so that there is a veneer joint in the center of the panel |
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panel assembly: warehouse match |
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premanufactured panels of 4'x 8' are assembled from a single flitch that yields 6-12 panels. field cut to fit around dors, windows, & other obstructions *results in some loss of grain continuity |
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panel assembly: sequence match |
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uses panels of uniform width manufactured for a specific job with the veneers arranged in sequence *moderate loss of grain continuity |
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panel assembly: blueprint matching |
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*most expensive method panels are manufactured to precisely fit the room and line up with every obstruction so grain continuity is not interrupted |
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thin sheet of material made from impregnating several layers of kraft paper with phenolic resins and overlaying the paper with a patterned or colored sheet and a layer of melamine resin |
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particleboard, mdf, hardboard, and veneer core -45lb density particleboard most common, most dimensionally stable -formaldehyde free particleboard is available if zero offgassing is a req. *mdf has a smoother surface making it more suitable for glossy laminates, more expensive, and not as good at holding screws *hardboard has a smooth surface, can have bonding problems *veneer core subject to warpage and is not recommended |
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plastic laminate on large surfaces |
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must be balanced with a backing sheet to inhibit moisture absorption and for structural balance |
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an item of fixed length, such as a door or window casing that can be installed with a single length of wood |
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an item of continuing length, such as cornice |
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standing & running trim vs. molding |
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standing and running trim is customized by the millworker of any wood species, molding is only available in a few species and is limited to standard profiles |
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specifying the maximum allowable moisture content in woodwork |
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not as much of a problem in millwork as it is for site built carpentry *most of the US is an average of 8% *southern or humid areas is 11% *dry areas is 6% |
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preferred method because quality is easiest to control |
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*should only be used on closed grain woods where solid stock is required or on mdf for sheet materials |
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coating material with resins and plasticizers, very hard easy to apply and repair do not provide chemical and wear resistance |
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creates a very hard, durable finish superior resistance to abrasion and to penetration from water |
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the hardest and most durable finish available (80% hardness of glass) only available in gloss difficult to repair or refinish outside of the shop |
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the most chemical resistance of standard lacquers very resistant to scratching & abrasion |
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require re-oiling periodoically darken with age |
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water based - uniform color, but raise the grain
solvent based - dry quickly and do not raise grain, less uniform |
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standard thickness is 3/4" for countertops, lower priced available at 1/2" |
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building codes regulate the flame spread of wood for paneling for wall and ceiling, but not trim or furniture |
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must meet the maximum flame spread rating of the code based on occupancy and use area. if less than .036 thick, it is not regulated |
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