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Injection Molding Material
Describe at least five basic materials in injection molding
15
Mechanical Engineering
Professional
07/14/2009

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Cards

Term
Acetal
Definition
Naturally opaque/white and very tough Gears, bearings, taps & aerosol valves
Term
Acrylic
Definition
Transparent, brittle Lenses, car light housings and reflectors
Term
ABS
Definition
Natural, opaque and very tough Telephone handsets, vacuum cleaner housings
Term
Nylon
Definition
Almost opaque or white and very tough Bushes, bearings, curtain runners
Term
Polycarbonate
Definition
Transparent, very tough Safety shields and helmets. Car headlights, DVD
Term
LDPE
Definition
Natural waxy appearance, flexible Kitchenware, sealing lids & closures
Term
HDPE
Definition
Natural waxy appearance, tough & stiff Milk crates
Term
Polypropylene
Definition
Natural waxy appearance, tough & stiff Beer crates, automotive battery housings
Term
GP Polystyrene
Definition
Transparent & brittle CD Jewel cases
Term
HI Polystyrene
Definition
Natural translucent & tough Toys
Term
PVC (U)
Definition
Transparent to opaque, tough & rigid Window frames, plumbing fittings
Term
PVC (P)
Definition
Transparent to opaque, tough & flexible Shoe soles, inflatables
Term
SAN
Definition
Transparent & brittle Kitchenware, instrument housings
Term
Company specific
Definition
Vectra: glass filled, liquid crystal polymer with low shrinkage and warp as well as fast cycle times; a good material for small thin walled parts such as connectors and high temperature assembly applications
Valox: a PBT with low shrinkage, but slightly higher than vectra; a good material for small parts such as connectors and low temperature assembly applications
Questra: a blend of polystyrene and nylon with similar shrinkage as valox; used for valve covers, electronic housings, and automotive connectors
Term
Give two examples of materials that must be dried before use and explain what could happen if not fully dried
Definition
Any two materials from the following:
Nylon, Polycarbonate, ABS, Acrylic, PBT, PET, PPO
Any two effects from the following:
Froth/bubbling, poor surface finish, Material degradation, strength of molding reduced
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