Term
What is the main objective of tool design? |
|
Definition
To lower maufacturing costs, while maintaining quality and increased production |
|
|
Term
What is tool design priority? |
|
Definition
1. Accurate location 2 Adequate Clamping |
|
|
Term
What should a jig/fixture tolerance be? |
|
Definition
20%-50% of part tolerance |
|
|
Term
What is the main difference between a jig and a fixture? |
|
Definition
A jig locates the part and guides the tool. A fixture locates and holds the part |
|
|
Term
How many degrees of freedom are there? What are they? |
|
Definition
6 Degrees. X, Y, and Z and the rotation around the axis |
|
|
Term
Movement in a straight line is considered (In relation to the 6 degrees of freedom)? |
|
Definition
|
|
Term
How many locators are needed on a fixture to constrain movement? |
|
Definition
One locater per degree of movement. More than one per freedom is redundant |
|
|
Term
What are guide bushings and locators made of? |
|
Definition
Hardened (Heat Treated) Steel |
|
|
Term
What does a fouling pin used for? |
|
Definition
To eliminate improper part loading |
|
|
Term
Clamping pressure is greatly reduced when cutting force is directed at the? |
|
Definition
Locaters rather than clamp |
|
|
Term
Three parts that make up a jig or fixture? |
|
Definition
Base plate, locators, clamps |
|
|
Term
What is the purpose of a locator? |
|
Definition
They position the workpiece in relation to cutter |
|
|
Term
Clamps must be strong enough to? |
|
Definition
Hold part and resist movement |
|
|
Term
What is the most efficient locator and how many degrees of freedom does it constrain? |
|
Definition
Cylinder type in a round hole. Constrains 5/6 degrees of freedom |
|
|
Term
|
Definition
-Dedicated (For one specific WP) -Modular -General Purpose (Vise) |
|
|
Term
What are assembly jigs for? |
|
Definition
Used to locate components for Welding, Glueing, Bolting |
|
|