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Drilling and Completion I
Final
166
Engineering
Undergraduate 3
10/14/2012

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Term
Reasons to drill a well
Definition
1.) Produce pore fluids
2.) Gain subsurface information
3.) Allow injection of fluids
4.) Exploit geothermal resources
5.) Disposing waste
6.) Drilling training/research wells
Term
Objectives of drilling operations
Definition
1.) Minimize the total well cost
2.) Drill a useable hole
3.) Drill in a safe and environmentally sound manner
Term
Basic rig components
Definition
1.) Power system
2.) Hoisting system
3.) Fluid circulating system
4.) Rotary system
5.) Well control system
6.) Well monitoring system
Term
Hoisting system components
Definition
1.) Derrick & substructure
2.) Block & tackle
3.) Drawworks
Term
Fluid circulating system components
Definition
1.) Pumps
2.) Pits/tanks
3.) Mixing devices
4.) Contaminants removal equipment
5.) Flow conduits
Term
Rotary system components
Definition
1.) Swivel
2.) Kelly
3.) Kelly bushing
4.) Rotary drive
5.) Rotary table
6.) Drill string
Term
Well control system components
Definition
1.) Mud flow indicator
2.) Pit volume indicator
3.) Hole fill indicator
4.) Trip tanks
5.) Pump strokes
Term
Well control system functions
Definition
1.) Detecting a kick
2.) Close well at surface
3.) Circulating well under pressure and increase fluid density
4.) Move pipe under pressure
5.) Divert flow from rig
Term
Well monitoring system measures
Definition
1.) Hook load
2.) Rotary speed
3.) Torque
4.) Pump pressure
5.) Flow rate
6.) Fluid density
7.) Mud temperature
8.) Pit level
Term
Direct functions of drilling fluid
Definition
1.) Transport cuttings to surface
2.) Control formation pressure
3.) Exert sufficient hydrostatic pressure
4.) Prevent walls from caving
5.) Cool & lubricate drill string
6.) Reduce friction between hole & drill string
7.) Transmit hydraulic energy to drill motor, tools & bit
Term
Indirect functions of drilling fluid
Definition
1.) Observe & detect information about the well
2.) Prevent drill string corrosion
3.) Limit formation damage
4.) Minimize hole problems such as loss circulation, stuck pipe, and wellbore instability
Term
Classification of drilling fluids
Definition
1.) (L) Synthetic fluid
2.) (L) Water based mud
3.) (L) Oil based mud
4.) (M) Foam (mostly gas)
5.) (M) Aerated water (mostly water)
6.) (G) Air
7.) (G) Natural gas
8.) (G) Nitrogen
Term
Factors governing the selection of drilling fluids
Definition
1.) Formation type
2.) Temperature
3.) Pressure
4.) Environmental concerns
5.) Water quality and availability
6.) Cost
Term
Physical properties of drilling fluids
Definition
1.) Mud density
2.) Rheologic properties
3.) Filtrate loss and cake thickness
4.) Contents
Term
Routine drilling fluids tests
Definition
1.) Mud weight or fluid density
2.) Marsh funnel viscosity
3.) Rheologic properties
4.)Filtration loss properties
Term
Function of viscosifiers
Definition
1.) Control rheological properties of drilling fluids
2.) Enhance cuttings transport capacity of the mud
3.) Reduce fluid loss
4.) Decrease formation damage
5.) Reduce wellbore instability
Term
Mud up
Definition
Increase volume of available fluids
Term
Water back
Definition
Decrease viscosity
Term
Thinning
Definition
Reduce viscosity by adding water or chemicals
Term
Emulsification
Definition
Add small volume of oil
Term
Density control
Definition
Add weighting material or remove solids
Term
Solid control
Definition
Remove undesirable solids and add desirable solids
Term
Chemical treatment
Definition
Chemicals are added to enhance certain mud properties
Term
Oil based mud advantages
Definition
1.) Good/stable rheoligic properties up to 500*F
2.) Used for shale, salt, & water sensitive formations
3.) Effective under corrosion
4.) Superior lubricating characteristics
5.) Permits mud density as low as 7.5 lbm/gal
6.) Good for filtration control
Term
Oil based mud disadvantages
Definition
1.) Higher initial cost
2.) Requires more stringent pollution control
3.) Reduced effectiveness of logging tools
4.) Harder to detect gas kick
5.) High cutting disposal cost
Term
Causes of a kick
Definition
1.) Drilling into an over pressure formation
2.) Not keeping the hole full of mud
3.) Swabbing
4.) Mud gradient reduced due to contamination or poor maintenance
5.) Unplanned disconnect of a marine riser
Term
Detecting a kick
Definition
1.) Increase in mud flow rate out of the hole
2.) Increase in surface mud volume
3.) Rise in mud pit level
4.) Gas cut mud
Term
Annular pressure profile
Definition
1.) Depends to a large extent on the composition of the kick fluids
2.) A gas kick causes a higher annular pressure than a liquid kick
3.) A gas kick has a lower density than a liquid kick, & it must be allowed to expand as it is circulated out of the well
Term
Buoyancy
Definition
1.) Net force due to hydrostatic pressure acting on submerged objects
2.) Generates forces and moments acting on the subsurface well equipment & drill string
3.) Reduces tension in drill string
4.) Causes high compression in drill collars
Term
Neutral points
Definition
1.) Collars are in compression, while upper portion is in tension
2.) Neutral point is where there is no tendency to buckle
3.) Neutral point has 0 axial stress
4.) A long drill collar is often placed in the lower part of a drill string to keep neutral point below the drill pipe.
Term
Pipe Ram
Definition
BOP that closes around the drill pipe and restricts flow through the annulus
Term
Shear Ram
Definition
Designed to cut/shear the drillstring and close the well. Last option.
Term
Main function of a swivel
Definition
Transmit fluid while rotating.
Part of the rotary system
Term
Tools eliminated to achieve the top drive
Definition
1.) Kelly
2.) Kelly bushing
3.) Swivel
Term
How tubular pipe is specified
Definition
1.) Range
2.) Outer diameter
3.) Weight per foot
4.) Steel grade
Term
Main function of drill collars
Definition
Apply weight to bit
Term
Effects of a Blowout
Definition
1.) Loss of life
2.) Loss of equipment
3.) Loss of reserves
4.) Environmental destruction
Term
Device used to measure rheological properties
Definition
Viscometer
Term
Device that measures the density of a drilling fluid
Definition
Mud balance
Term
Device that measures the consistency of a drilling fluid
Definition
Marsh
Term
Information derived from a geolograph
Definition
1.) Depth
2.) Rate of penetration
Term
When is a liquid column non-linear
Definition
When gas is present
Term
Range of pH for a good drilling fluid
Definition
9.5-11
1.) It would prevent corrosion
2.) Most drilling fluid would work in this range
Term
Two major mandatory safety equipment on drilling floor
Definition
1.) Safety boots
2.) Hard hats
Term
What does MWD stand for
Definition
Measure While Drilling
Term
6 Steps in the formation of sedimentary rocks
Definition
1.) Erosion
2.) Transport
3.) Deposition
4.) Compaction
5.) Cementation
6.) Diagenesis
Term
Control center on the rig
Definition
Drawworks
Term
Operation of moving drill string under pressure
Definition
Stripping
Term
Most of the rig power is consumed by
Definition
1.) Hoisting system
2.) Circulating system
Term
3 Different types of sedimentary rocks
Definition
1.) Clastic
2.) Chemical
3.) Biological
Term
Most abundant sedimentary rock penetrated while drilling
Definition
Shale
Term
Hydrocarbons are generally found in what sedimentary rocks
Definition
1.) Sandstone
2.) Carbonate
Term
3 types of drilling fluids
Definition
1.) Water based
2.) Oil based
3.) Air or gas based
Term
What is a top drive
Definition
It is a modern piece of equipment that helps rotation of the rig; powered swivel.
The top drive is a safer system
Term
Blind ram
Definition
Designed to close when no pipe is in the hole
Term
Kelly
Definition
Long square or hexagonal steel bar with a hole through the middle for a fluid path. It is used to transmit rotary motion from the rotary table, or kelly bushing, to the drill string
Term
Kelly Bushing
Definition
An adapter that connects the rotary table to the kelly
Term
Rotary Table
Definition
Revolving or spinning section of the drill floor that provides power to turn the drill string
Term
Top Drive
Definition
Power swivel. Regular swivel, kelly, and kelly bushing are eliminated entirely. Uses a hydraulic motor to achieve rotation. Safer and easier for the crew members.
Term
Crossovers
Definition
Used to connect different sized tools and pipes
Term
Jars
Definition
Allows driller to impart a strong, hammer like blow to free the stuck BHA
Term
Hydrocyclone
Definition
Cone shaped housing that imparts a whirling fluid motion like a tornado due to high velocity tangential fluid inlet
Term
Surge Chamber
Definition
Greatly dampens the pressure surge developed by the positive displacement pump
Term
Centrifuge
Definition
A rotating cone shaped drum which has a screw conveyor attached to its interior. The rotation creates a force that throws the heavier particle to the outer housing
Term
Contaminant removal equipment
Definition
1.) Shale shaker
2.) Settling pit
3.) Hydrocyclone
4.) Mud cleaner
5.) Degasser
Term
4 Types of BOP
Definition
1.) Annular Preventer
2.) Blind ram
3.) Shear ram
4.) Pipe ram
Term
Surge Pressure:
Definition
is increase in bottomhole pressure due to a downward pipe or casing movement
Term
Swab Pressure
Definition
is a reduction in bottomhole pressure due to an upward pipe/casing movement;
Term
Consequences of excessive swab and surge pressures
Definition
Well kick;
Formation fracturing;
Lost circulation; and
Sever formation damage.
Term
2 Types of roller bits
Definition
mill tooth and tungsten carbide insert.
Term
Drag bits work by
Definition
shearing or scraping the rock at the bottom of the hole.
Term
Bit for soft formation
Definition
few large teeth
Term
Bit for hard formation
Definition
many small teeth
Term
Basic Mechanisms for Rock Removal
Definition
Wedging
Scraping and grinding
Erosion by fluid jet action
Percussion or crushing
Torsion or twisting
Term
Rotary Bit Rules of Thumb
Definition
1. Roller bit are a good initial choice for the shallow portion of the well
2. Diamond drag bits perform best in non-brittle formation having a plastic mode of failure
3. PDC bits perform best in uniform sections of carbonate or evaporites
4. PDC bits should not be used in gummy formation
Term
How bit tooth wear graded
Definition
Bits are graded in terms of the fractional tooth height has been worn away and reported to the nearest eight.
Term
The rate of tooth wear depends primarily on:
Definition
1. Formation abrasiveness
2. Tooth geometry (e.q. fractional tooth height, h)
3. Bit weight
4. Rotary speed
5. The cleaning and cooling action of the drilling fluid
Term
Bearing types
Definition
1. Nonsealed roller
2. Sealed roller, and
3. Sealed journal.
Term
The Effect of Bit Weight on Bearing Life
Definition
1. The number and type of bearings used
2. Whether or not the bearings are sealed.
Term
Factors Affecting Penetration Rate
Definition
1. Bit type
2. Formation characteristics,
3. Drilling fluid properties,
4. Bit operating conditions (bit weight and rotary speed),
5. Bit tooth wear, and
6. Bit hydraulics.
Term
The formation pressure depends only on the
Definition
fluid density.
Term
Mechanisms That Cause Abnormal Pressure
Definition
1. Compactioneffects
2. Diageneticeffects
3. Differential density effects
4. Fluid migration effects.
Term
Two Basic Approaches Used to Estimate Formation Pressure
Definition
1. The Matrix Stress Method
2. Correlation Method
Term
Interval transit time depends on what parameter
Definition
porosity
Term
The Reasons for the Usual Increase in Penetration Rate in Abnormal Zone
Definition
 Decrease in the overbalance
 Decrease in the rock strength caused by
undercompaction
 The effect of overbalance is much more significant than the effect of undercompaction
Term
Drilling Parameters that Affect ROP
Definition
 Bit characteristics: Bit type, diameter, nozzle sizes, and wear,
 Weight on bit
 Rotary speed
 Mud properties: type, density, viscosity
 Solids content and size distribution in mud,
 Pump pressure and rate.
Term
Parameters Affecting Conductivity
Definition
 Lithology,
 Water salinity,
 Temperature
 Drilling fluid invasion or interactions with the formation.
Term
For fracture fluid to enter the cavity
Definition
the pressure of the fracture fluid must exceed the pressure of the formation fluid in the pore spaces of the rock.
Term
Fracture occurs when the fluid pressure
Definition
exceeds the sum of the minimum matrix stress and the pore pressure
Term
Compression is greatest in the direction of the
Definition
minimum matrix stress
Term
Primary Objectives of Well Cement
Definition
1. Protect and support the casing,
2. Prevent the movement of fluid through the annular space,
3. Stop the movement of fluid into fractured formations, &
4. Close an abandoned portion of the well.
Term
Basic Cementing Procedure Includes
Definition
1. Preparing cement slurry by mixing powdered cement, water and additives at the surface
2. Pumping the slurry by hydraulic displacement to the desired location
3. Letting the slurry to hardened, or reacted, to become a rigid solid that exhibits favorable strength and seal characteristics.
Term
The cement composition and placement technique for each job must be chosen so that the cement will
Definition
achieve adequate strength and sealing property soon after being placed in the desired location.
Term
The drilling engineer is concerned with the selection of the best cement
Definition
composition and placement technique for each required application.
Term
The main ingredient in almost all drilling cements, and why
Definition
portland cement, because it can be pumped easily and hardens readily in an underwater environment
Term
Components of Portland Cement
Definition
1. Tricalcium silicate "C3S"
2. Dicalcium silicate "C2S"
3. Tricalcium aluminate "C3A"
4. Tetracalcium aluminoferrite "C4AF"
Term
The Main Cementing Compound
Definition
The main cementing compound in the reaction products is calcium silicate hydrate which is called tobermorite gel.
Term
Strength Contributors in Portland Cement
Definition
1. C3S is considered to be the major contributor to strength.
2. C2S provides the long term strength.
3. C3A produces most of the heat of hydration.
4. C4AF has only minor effects on the physical properties of the cement.
Term
Cement specifications almost always are stated in terms of these standard tests.
Definition
1. Fluid loss
2. Rheology
3. Permeability
4. Strength
5. Thickening time
Term
Test Equipment Needed To measure slurry properties:
Definition
1. Mud balance
2. Filter press
3. Rotational viscometer
4. Consistometer for determining the thickening rate
Term
Test Equipment Needed To measure set cement properties:
Definition
1. Cement permeameter for determining the permeability of the cement
2. Strength testing machines for determining compressive strength
Term
Cement Consistometer
Definition
The apparatus consists essentially of a rotating cylindrical slurry container equipped with a stationary paddle assembly
Term
The thickening time of the slurry is defined as the time required to reach a consistency of
Definition
100 Bc
Term
minimum water content
Definition
is the amount of mixing water per sack of cement that will result in a consistency of 30 Bc at the end of this period.
Term
normal water content
Definition
is the amount of mixing water per sack of cement that will result in a consistency of 11 Bc at the end of the test.
Term
free water content
Definition
is determined by pouring a 250-mL sample from the consistometer into a glass graduated cylinder and noting the amount of free water that separates from the slurry over a 2-hour period.
Term
maximum water content
Definition
is defined as the amount of water per sack of cement that will result in 3.5 mL of free water per 250 ml sample.
Term
The soundness of the cement is the
Definition
percent linear expansion or contraction observed after curing in an autoclave under saturated steam at a pressure of 295 psig for 3 hours.
Term
The fineness is expressed in terms of a calculated
Definition
total particle surface area per gram of cement.
Term
The fineness is determined from the rate of
Definition
The fineness is determined from the rate of settlement of cement particles suspended in kerosene in a Wagner turbidimeter.
Term
The three types of cement are:
Definition
 Ordinary "0“
 Moderate Sulfate-Resistant "MSR"
 High Sulfate-Resistant "HSR“.
Term
The water content of the slurry sometimes is expressed as
Definition
The water content of the slurry sometimes is expressed as water cement ratio in gallons per sack and sometimes expressed as a weight percent
Term

Cement Additives 

Definition
 Are used to provide acceptable slurry characteristics
 Most of the additives are powders which can be easily blended with
cement
 At present, the cement Classes G and H can be modified easily through the use of additives to meet almost any job specifications economically.
 The use of a modified Class H cement has become extremely popular.
Term

Cement Additives Groups 

Definition
 Density control additives (barite & bentonite),
 Setting time control additives,
 Lost circulation additives,
 Filtration control additives,
 Viscosity control additives, and
 Special additives for unusual problems.
Term

Slurry density is controlled using different methods: 

Definition
 Increasing water/cement ratio
 Adding low-density solids (bentonite & diatomaceous earth)
 Creating foamed cement (gas, surfactants and stabilizers)
 Adding weighting agents such as barite.
Term
  • The commonly used cement accelerators are: 

Definition
 Calcium chloride,
 Sodiumchloride,
 Hemihydrate
 Sodium silicate.
Term

Common Cement Retarders 

Definition
 Calcium lignosulfonate
 Calcium-sodium lignosulfonate
 Carboxymethyl hydroxyethyl cellulose (CMHEC)
Term

Types of Cementing Applications 

Definition
a. Cementing casing strings,
b. Cementing liner strings,
c. Setting cement plugs: Cement plugs are placed in open hole or in casing before abandoning the lower portion of the well, and
d. Squeeze cementing: Cement is squeezed into lost-circulation zones, abandoned casing perforations, or a leaking cemented zone to stop undesired fluid movement.
Term

Cementing Plugs 

Definition
 A rubber plug used to separate the cement slurry from other fluids,
 Two types of cementing plug (bottom and top plugs)
 The bottom plug is launched ahead of the cement slurry
 A diaphragm in the bottom plug body ruptures
 The top plug has a solid body
Term
Cement basket is an
Definition
expanding metal cone that is used to prevent the downward flow of cement in the annular space
Term
  • Scratchers 

Definition
devices that attach to the casing to remove loose filter cake from the wellbore.
Term

Casing Centralizers 

Definition
 Keep the casing close to the center of the hole.
 Help to uniformly distribute the cement sheath around the casing.
 Improve the effectiveness of the cement seal between the wellbore and the casing.
Term

Guide Shoe 

Definition
 A tapered or bullet-nosed piece of equipment often found on the bottom of a casing string.
 Guides the casing toward the center of the hole
 Minimizes problems associated with hitting rock ledges or washouts in the wellbore as the casing
is lowered into the well.
Term

Casing Cementing Procedure 

Definition
1. Slurry Preparation:
2. Releasing the Wiper Plug:
3. Pumping cement slurry into the casing:
4. Releasing the Top Wiper Plug:
5. Pumping Drilling/Completion Fluid
Term
The 2 general types of bearings used in rock bits
Definition
1. Ball and journal
2. Ball and roller
Term
3 factors that affect rock bit performance and that must be considered when selecting a rock bit
Definition
1. Weight on bit
2. RPM
3. Formation
Term
Uses a 2 letter code for standardized dull bit grading system
Definition
IADC
Term
When a dull bit comes out of the hole we look for 2 things
Definition
1. teeth
2. bearings
Term
Formation characteristics involve
Definition
1. drillability
2. abrasiveness
Term
2 indicators used to determine when to terminate a bit run are
Definition
1. torque
2. rate of penetration
Term
What kind of teeth are used in soft formations
Definition
long and widespread
Term
What type of teeth are used in hard formations
Definition
short and closely spaced
Term
What is an inhibitive drilling fluid
Definition
it is a drilling fluid who's ability to hydrate clays has been greatly reduced
Term
The major compound in most cement
Definition
tri-calcium silicate
Term
What compressive strength is needed to support casing pipe
Definition
500 psi
Term
What is the starting point for better cement slurry design
Definition
temperature
Term
The volume of slurry that can be mixed per sack of dry cement is called
Definition
yield
Term
Two materials used to increase cement slurry density
Definition
barite and sand
Term
What is usually used in wellswith bottom hole temperatures above 200 degrees F
Definition
Retarders
Term
What is the principal strength producing material in cement
Definition
Tricalcium silicate
Term
High temperature and pressure will result in what kind of cement settling
Definition
Fast
Term
Which plug is run in the hole first? top or bottom
Definition
Bottom is first, followed by the top
Term
How do accelerators alter pumping time
Definition
they decrease pumping time
Term
5 major cementing accessories
Definition
1. plugs
2. float shoe
3. float collar
4. cementing head
5. scratchers
Term
5 common additives added to cement
Definition
1. calcium chloride
2. sodium chloride
3. bentonite
4. barite
5. potassium chloride
Term
When does a well kick occur
Definition
1. When the wellbore pressure is less than the formation pressure
2. It is unintentional flow of formation fluid to the wellbore
3. Gas kicks are more dangerous than liquid kicks
Term
What does the annular pressure do during well control operations
Definition
1. One of the most important applications of hydrostatic pressure analysis is the determination of annular pressure during well control operation
2. The proper well control strategy is to adjust a surface choke so that the bottom hole pressure of the well is maintained slightly above the formation pressure.
3. When circulating record pressure in the annulus and the volume of mud pumped- this is annular pressure profile
Term
Kick volume is normally determined from
Definition
pit gain
Term
What does the bottom clearance angle of drag bits do
Definition
1. It reduces the torque
2. It prevents the wedge from dragging the hole bottom while taking a chip
3. It should not be too high as it causes the bit to jump and chatter and to wear fast.
Term
What are the characteristics of drag bits
Definition
1. They drill by physically plowing cuttings from the bottom of the borehole
2. They include bits with steel cutters, diamond bits, and PDC bits
3. They can be made from one solid piece of steel
Term
What are the cutting mechanisms of roller bits
Definition
1. Wedging
2. Scraping & grinding
3. Erosion by fluid
4. Crushing
5. Torsion or twisting
Term
What types of formations are diamond drill bits usually used in
Definition
hard, non brittle formations
Term
What are polycrystalline diamond bits
Definition
They are bits that have man made diamonds mounted on the steel bit by being bonded with tungsten carbide. They do not have any roller parts and work primarily by wedging
Term
What are the PDC cutter orientation angles
Definition
The cutter orientation must be properly matched to the hardness of the formation.
Aggressive cutter orientation angles for soft formations
Term
What does the bottom clearance angle do
Definition
1. Reduces the required torque
2. Prevents digging too deep and stalling the bit whenever the weight-to-torque ration is high
3. Prevents the wedge from dragging the hole bottom while taking a chip
4. It should not be too high as it causes the bit to jump and chatter and to wear fast
Term
What is the rake angle
Definition
1. It helps promote efficient wedging mechanism
2. The bit loses strength as the rake angle increases
Term
What type of bit would be used for drilling hard formations in the deep section of a well
Definition
Diamond drag bit
Term
What are the characteristics of diamond bits
Definition
1. They set in a tungsten carbide matrix
2. Under proper bit operation only the diamond contact the hole bottom
3. Size and number of diamonds used depends on the hardness of the formation to be drilled
4. For hard formations the bit should have many small stones
Term
What kind of holes do long taper bits drill
Definition
Straight holes with higher bit weight
Term
What kind of holes do short tapered bits drill
Definition
They are used for directional drilling applications
Term
What is the cuttings transport ratio for a good hole cleaning
Definition
greater than unity
Term
When the particle slip velocity is zero, what is the cutting transport ratio
Definition
unity
Term
As the particle slip velocity increases, what happens to the transport ratio
Definition
the transport ratio decreases
Term
As the slip velocity decreases, what happens to the concentration of cuttings in the annulus
Definition
the concentration of the cuttings in the annulus decreases
Term
Why do drill bits have nozzles
Definition
1. To aid in transport of cuttings
2. To prevent regrinding of cuttings
Term
Under what circumstances do solid particles not settle in a Bingham fluid
Definition
1. High viscosity (apparent)
2. High yield strength
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