Shared Flashcard Set

Details

Design - Quiz 1
Basic Material Forming Methods
29
Mechanical Engineering
Undergraduate 4
09/07/2011

Additional Mechanical Engineering Flashcards

 


 

Cards

Term
Brinell Test
Definition
Hardened Steel or Tungsten ball
Brinell Hardness (HB)
Term
Rockwell Test
Definition
Cone shaped diamond. 120° angle
Rockwell C hardness (HRC)
Term
Toughness
Definition
Ability of the material to absorb energy without breaking.
Determined by either Izod or Charpy pendulum.
Term
Resilience
Definition
Ability of the material to absorb energy without underoing permanent deformation.
Determined by either Izod or Charpy pendulum.
Term
Fatigue failure theory
Definition
Subjected to variable load, the material will fail at lower stress than a static test.
Term
Creep
Definition
Materials subjected continuously to static load exhibit a progressive increase in elongation.
Term
What Temp will creep occur at for metals and plastics?
Definition
Metals - creep occurs at temp above 1/3*melting point
Plastic - creep could occur at room temp
Term
Thermal Expansion
Definition
Subject to higher temp, materials expand.
Term
Thermal conductivity
Definition
Property of the material to conduct heat, the higher the TC, the faster heat transfers across the material.
Term
Electrical conductivity
Definition
Ability of materials to conduct electrical current.
Term
Ferrous Metals
Definition
Alloys made of iron and carbon
Term
Strength
Definition
Ability to withstand stress without failure.
Term
Annealing
Definition
Heats material above upper critical, then cools. Increases ductility, softness. Relieves internal stress
Term
Normalizing
Definition
Like annealing, but cools in less time. Less ductility.
Term
Quenching and Tempering (through-hardening)
Definition
Quenching is normally liquid cooled, increases strength, but makes brittle. Tempering increases ductility at the expense of strength. In order to be quenchable, the carbon must be more than .2%
Term
Cast Iron
Definition
Uneven material.
Very good casting properties
Term
Grey cast iron
Definition
(carbon distributed in flakes)
Has good machinability, lubricity and damping properties.
Used for machine frames, engine blocks, gears.
Term
Ductile Iron
Definition
Carbon distributed in small spheres - globular cast iron.
Used for gears, small crankshafts and camshafts.
Term
Austempered ductile iron
Definition
an alloyed heat treatable cast iron having higher tensile strength and better ductility.
Term
Aluminum alloys
Definition
aluminum alloys are widely used, espeically when saving weight is important. The main alloying components are silicon and copper. It has good casting properties and also could be forged; good machinability.
Term
Copper alloys
Definition
copper alloyed with tin - bronze
copper alloyed with zinc - brass
Very good corrosion resistant. Bronzes are widely used in marine application.
Special bronzes: phosphor bronze, aluminum bronze. Berylium bronze, etc.
Brass is mainly used for lamps, musical instruments, and artillery shells.
Term
Zinc alloys
Definition
Used for small cast parts very lightly loaded.
Also used as corrosion inhibitor for steel: galvanized steel
Term
Magnesium alloys
Definition
The lightest engineering metal.
Used where weight is extremely important: hand held toosl, aero and automotive industry. Most active material on the galvanic scale (difficult to be combined with other materials in wet environment). Very flammable.
Term
Titanium alloys
Definition
the most expensive engineering material. May only be forged, not magnetic and high temp resistant.
Comparable to medium carbon steel (tensile)
Used in space and aeronautical industry
Term
Ceramics
Definition
Compounds of mixtures of oxides, carbines, borides, and nitrides of metals. Too hard to be machined, the come in the form of powdered material that is compacted and sinterized to form the final product. Ceramics have very high hardness and brittlenss. They are light weight, low cost and have very good corrosion and igh temperature resistance.
Term
Plastics
Definition
Include a wide variety of materials consisting of large chains of molecules of organic compounds (polymers)
They are characterized by low density, low strength, low stiffness, low hardness, excellent corrosion resistance and electrical insulators. They have a non-linear strain-stress behavior.
Term
Thermoplastics
Definition
could be formed repeatedly by heating and molding. Nylon, acrylic, polycarbonate, polyurethane
Term
Thermosets
Definition
cannot be remolded, they will burn if heated.
Phenolic and polyester
Term
Composites
Definition
designed materials made out of a matrix including different types of fibers. Number of layers and fibers orientation confer specific properties to the composite, like different strengths along differen directions. They are usally light weight offering high strength on specific directions.
Supporting users have an ad free experience!