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Ch 5 - (3800)
Keywords
58
Engineering
Undergraduate 3
08/29/2010

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Term
A1
Definition

the symbol that designates the eutectoid line on a simplified iron-carbon equilibrium diagram

Term
A3
Definition

the symbol that designates the boundary between austenite and ferrite + austenite on a simplified iron-carbon equilibrium diagram

Term
Acm
Definition

the line on the simplified iron-carbon equilibrium diagram that designates the transition from austenite to austenite + cementite 

Term
Age Hardening (Precipitation Hardening
Definition
the method whereby strength is obtained from a non-equilibrium structure that is produced by a three-step heat treatment. 
Term
Aging
Definition

a process that can occur in which the excess solute atoms precipitate out of the supersaturated matrix to form a controllable nonequilibrium structure upon subsequent heating within the two-phase region

Term
Annealing
Definition

term under which heat-treating operations are classified under. These operations may be employed to reduce strength or hardness, remove residual stresses, improve toughness, restore ductility, refine grain size, reduce segregation, or alter the electrical or magnetic properties of the material 

Term
Artificial Aging
Definition
one of the 2 types of precipitation hardening materials, is requires elevated temperatures to provide the necessary diffusion, which can be controlled by adjusting time and temperature of the material
Term
Artificial Gas Atmospheres
Definition

used in a furnace instead of heat in air to prevent scaling or tarnishing, to prevent decarburization, or to provide surface modification (reduce cost, energy savings, increased safety, and environmental attractiveness)

Term
Ausforming
Definition

a process often confused with austempering, it is an example of a thermomechanical process in which deformation and heat treatment are jointly combined, and allows an alloy to benefit with increased ductility of FCC structure, finer grain size upon crystallization of lower temperature and some strain hardening

Term
Austempering
Definition

the process of holding a material at a certain temperature for a sufficient amount of time so that is transforms from austenite to bainite

Term
Bainite
Definition

the crystal structure that changes from face-centered austenite to body centered ferrite, with excess carbon being accommodated in the form of cementite. These carbides are stronger than pearlite, and are ductile because of the soft ferrite.

Term
C-C-T diagram (continuous-cooling-transformation diagram.)
Definition

 

Shows the results of continuous cooling at various rates.  Used to determine the critical cooling rates required to produce various structures.

 

Term
Carburizing
Definition

the diffusion of carbon into the elevated temperature, face-centered-cubic, austenite structure.  When sufficient carbon has diffused to the desired depth, the parts are then thermally processed. Pg 101

Term
Coherency
Definition

having a constant phase relationship. Pg 87

Term
Continuous furnaces
Definition

move the components through the heat-treatment operation at rates selected to be compatible with the other manufacturing operations.

Term
Dispersion hardening
Definition

strength obtained from distinct second-phase particles dispersed throughout a base material.

Term
Equilibrium phase diagram
Definition

used to indicate both the temperatures that must be attained to produce a desired starting structure and the changes that will occur upon subsequent cooling.  Note: for true equilibrium conditions. Pg 83

Term
Flame hardening
Definition

uses an oxyacetylene flame to raise the surface temperature high enough to reform austenite.  The surface is then water quenched and tempered to the desired level of toughness.  Heat input is quite rapid and is concentrated on the surface.  Slow heat transfer and short heating times leave the interior at low temperature and therefore free from any significant change.

Term
Fluidized-bed furnaces
Definition

these furnaces consist of a bed of dry, inert particles, such as aluminum oxide, which are heated and fluidized (suspended) in a stream of flowing gas.  Products introduced into the bed become engulfed in the particles, which then radiate uniform heat.  Temperature and atmosphere can be altered quickly, and high heat- transfer rates, high thermal efficiency, and low fuel consumption have been observed.  Since atmosphere changes can be performed in minutes, a single furnace can be used for nitriding, stress relieving, carburizing, carbonitriding, annealing, and hardening.

Term
Full anneal
Definition

when hypoeutectoid steels are heated to 30 to 60 degrees C above the A3 temperature, held for sufficient time to convert the structure to homogeneous single-phase austenite of uniform composition and temperature, and then slowly cooled at a controlled rate to below the A1 temperature. The resulting structure is one of coarse pearlite (widely spaced lamellae) with excess ferrite in amounts predicted by the phase diagram.  In this condition, the steel is quite soft and ductile.

Term
Grain-size refinement
Definition

process that makes grains smaller in metal, one of the few processes that can simultaneously improve both strength and ductility.

Term
Hardenability
Definition

a measure of the depth to which full hardness can be obtained under a normal hardening cycle and is related primarily to the amounts and types of alloying elements.

Term
Hardness
Definition

a mechanical property related to strength and is a strong function of the carbon content of a steel.

Term
Heat treatment
Definition

the controlled heating and cooling of metals for the purpose of altering their properties.

Term
Solid-solution Strengthening
Definition

a base metal dissolves other atoms in solid solution.

Term
Solution Treatment
Definition

- involves heating to a temperature above the solvus, thereby replacing the starting room-temperature structure with an elevated temperature single-phase solid solution.  This is the first step in precipitation hardening.

Term
Spheroidization
Definition

When high-carbon steels (>0.60% carbon) are to undergo extensive machining or cold-forming.

Term
Strain Hardening
Definition

- produces an increase in strength by means of plastic deformation under cold-working conditions.

Term
Stress-relief Anneal
Definition

may be employed to reduce the residual stresses in large steel castings, welded assemblies, and cold-formed products.

Term
Substitutional Solution
Definition

where new atoms occupy sites in the host crystal lattice.

Term
Surface Hardening
Definition

treatment of steel by heat or mechanical means to increase the hardness of the outer surface while the core remains relatively soft. 

Term
T-T-T Diagram(Time-Temperature-Transformation)
Definition
The information in this diagram is obtained by heating thin specimens of a particular steel to produce uniform-chemistry austentite.
Term
Tempered Martensite
Definition

 

Quenching steel to form 100% martensite and then tempering it at various temperatures, an infinite range of structures and corresponding properties can be produced.

 

Term
Tempering
Definition

Subsequent heating that is usually required to impart the necessary ductility and fracture resistance.

Term
Thermomechanical Processing
Definition

Where deformation and heat treatment are intimately combined.

Term
Homogeneous
Definition
of uniform structure or composition throughout
Term
Induction hardening
Definition
- a form of heat treatment in which a metal part is heated by induction heating and then quenched. The quenched metal undergoes a martensitic transformation, increasing the hardness and brittleness of the part. Induction hardening is used to selectively harden areas of a part or assembly without affecting the properties of the part as a whole.
Term
Interstitial solution
Definition
a solid solution wherein relatively small solute atoms occupy interstitial positions between the solvent or host atoms.
Term
Ionitriding
Definition
- nitrogen incorporation on the surface of the alloys is called ionitriding and relies on the ability of the plasma to produce a high concentration of excited and ionized (active) plasma species
Term
Isothermal transformation diagram
Definition
- (also known as time-temperature-transformation or TTT diagrams) are plots of temperature versus time (usually on a logarithmic scale). They are useful for understanding the transformations of an alloy steel that is cooled isothermally. Isothermal transformation diagrams are generated from percentage transformation-vs logarithm of time measurements.
Term
Jominy test
Definition
A method for determining the hardenability of steel. The Jominy test is covered by BS 4437:1987. A standard test piece 25mm x 100mm is heated to a pre- determined temperature and quenched by a jet of water sprayed onto one end. When the specimen is cold, hardness measurements are made at intervals along the test piece from the quenched end and the results are plotted on a standard chart from which is derived the hardenability curve.
Term
Martempering
Definition
is a heat treatment for steel involving austenitisation followed by step quenching, at a rate fast enough to avoid the formation of ferrite, pearlite or bainite to a temperature slightly above the martensite start (Ms) point
Term
Martensite
Definition
named after the German metallurgist Adolf Martens (1850–1914), most commonly refers to a very hard form of steel crystalline structure, but it can also refer to any crystal structure that is formed by displacive transformation
Term
Natural aging
Definition
Spontaneous aging at room temperature of a supersaturated metallic solid solution.
Term
Nitriding
Definition
- is a heat treating process that alloys nitrogen onto the surface of a metal to create a case hardened surface. It is predominantly used on steel, but also titanium, aluminum and molybdenum.
Term
Normalize
Definition
In metallurgy _________ is allowing a metal to air-cool to room temperature after heating. This process is confined to steel. It is used to refine grains which, have become coarse through work-hardening, to improve ductility and toughness of the steel. It involves heating the steel to just above its upper critical point. It is soaked for a short period then allowed to cool in air. Small grains are formed which give a much harder and tougher metal with normal tensile strength and not the maximum softness achieved by annealing.
Term
Overaged-
Definition
Aging aver the time and temperature required to obtain the maximum properties
Term
Pearlite
Definition
Austenite transformed into ferrite and cementite in a layered structure
Term
Phase Transformation strengthening
Definition
involves those alloys that can be heated to form a single phase at elevated temperature and subsequently transform to one or more low temperature phases upon cooling
Term
Polymer quench
Definition
provide extremely uniform and reproducible results, are less corrosive than water and brine , and are less of a fire hazard than oils.
Term
Precipitation hardening
Definition
– or age hardening is a method whereby strength is obtained from a non-equilibrium structure that is produced by a three-step heat treatment.
Term
Process anneal
Definition
– used for low carbon steel – recrystallization process
Term
Quench and Temper
Definition
– quenching steel to form 100% martensite and then tempering it at various temperatures, an infinite range of structures and corresponding properties can be produced. (tempered martensite)
Term
Quench cracking
Definition
If the tension at the surface becomes great enough then it can crack
Term
Quenching
Definition
Rapid cooling of a hot metal object
Term
Recrystallization
Definition
– a function of the particular metal, the amount of prior straining and the desired recrystallization time.
Term
Residual stresses
Definition
– are the often-complex stresses that are present within a body, independent of any applied load.
Term
Retained austenite
Definition
can cause loss of strength or hardness, dimensional instability, and cracking or brittleness.
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