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ch 24-26
Vocab
70
Other
Undergraduate 4
10/28/2008

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Cards

Term
Center Core Drill
Definition
Assures that a hole is started accurately. Used prior to a regular chisel-point twist drill. (p593)
Term
Chisel End
Definition
The intersection of the web and the cone produces a straight-line __________. (p588)
Term
Chuck
Definition
Adjustable over a considerable size range and have radial steel fingers. (p598)
Term
Counterboring
Definition
Provides an enlarged cylindrical hole with a flat bottom so that a bolt head, or a nut, will have a smooth bearing surface that is normal to the axis of the hole. (p606)
Term
Countersinking
Definition
Makes a beveled section at the end of a drilled hole to provide a proper seat for a flat-head screw or rivet. (p606)
Term
Deep Hole Drilling
Definition
are used when deep holes are to be drilled. (p590)
Term
Drill Press
Definition
Common name for the machine tool used for drilling. Consists of a base, a column, a spindle, and a worktable. (p600)
Term
Drilling
Definition
Are large proportion of holes are made by this. Most have two cutting edges. (p583)
Term
Flute
Definition
spiral or helical groove. (p586)
Term
Gang-Drilling Machine
Definition
Used when several related operations, such as drilling holes of different sizes, reaming, or counterboring, must be done on a single part. (p603)
Term
Gundrill
Definition
Oldest of the deep-hole techniques. A single lipped tool, and its major feature is the delivery of coolant through the tool at extremely high pressures. (p590)
Term
Helix Angle
Definition
The principal rake angles behind the cutting edges are formed by the relation of the flute _______ to the work. the rake angle of a drill varies along the cutting edges. (p587)
Term
Indexable Insert Drill
Definition
Can produce a hole four times faster than a spade drill because they run at high speeds/low feeds and are really more of a boring operation than a drilling process. (p595)
Term
Jig
Definition
A specially designed workholder. (p598)
Term
Lip
Definition
Cutting Edges. (p583)
Term
Multiple-Spindle Drilling Machine
Definition
Mass-production machines with as many as 50 spindles driven by a single powerhead and fed simultaneously into the work. (p604)
Term
Radial Drilling Machine
Definition
Used on large workpieces that cannot easily be handled manually. (p604)
Term
Reaming, Machine
Definition
For use with carious machine tools at slow speeds. The best feed is usually two to three times the drilling feed. (p608)
Term
Reaming, Hand
Definition
Intended to be turned and fed by hand and to remove only a few thousandths of an inch of metal. (p608)
Term
Shell Reamer
Definition
Often are used for sizes over 3/4in in order to save cutting-tool-material. The shell is in an arbor made of steel. (p608)
Term
Spade Drill
Definition
Widely used for making holes 1 in or larger in diameter at low speeds or with high feeds. (p594)
Term
Spot Facing
Definition
Done to provide a smooth bearing area on an otherwise rough surface at the opening of a hole and normal to its axis. (p606)
Term
Subland Drill
Definition
Have a separate set of flutes on a single body for each diameter or operation. Provide better chip flow. (p594)
Term
Tang
Definition
At the end of the taper shank that fits loosely in a slot at the end of the tapered hole in the spindle. (p590)
Term
Thrust Force
Definition
Term
Trepanning
Definition
Leaves a solid core. (p591)
Term
Turret Drilling Machine
Definition
Used when a series of holes of different sizes, or a series of operations (such as center drilling, drilling, reaming, and spot facing), must be done repeatedly in succession. (p603)
Term
Twist Drill
Definition
Most Common type of drill. (p586)
Have three basic parts: the body, the point, and the shank.
Term
Web
Definition
The metal column or backbone that forms between the flutes. (p588)
Term
Climb (down) Milling
Definition
The cutter rotation is in the same direction as the feed rate. (p617)
Term
Column-and-Knee Milling Machine
Definition
Most basic milling machines. The column, mounted on the base, is the main supporting frame for all the other parts and contains the spindle with ts driving mechanism. (p623)
Term
Conventional (Up) Drilling
Definition
The cutter rotates against the direction of feed of the workpiece. (p617)
Term
Cutting Time
Definition
Tm=(L+La)/fm (p612)
Term
Duplicator
Definition
Produce forms in three dimensions. (p626)
Term
End Milling
Definition
A very common operation performed on both vertical and horizontal spindle milling machines or machining centers. (p615)
Term
Face Milling
Definition
like end milling the generated surface is at right angles to the cutter axis. Most of the cutting is done by the peripheral portions of the teeth, with the face portions providing some finishing action. Face milling is done on both horizontal- and vertical-spindle machines (pg. 614)

Have a center hole so that they can be arbor mounted. (p619)
Term
Fixtures
Definition
(also vises) various wend milling the generated surface is at right orkholding devices (pg. 629)
Term
Insert-Tooth Milling Cutter
Definition
the most larger-sized milling cutters. The cutter body is made of steel, with the teeth of high-speed steel, carbides, or Tin carbides, fastened to the body by various methods (pg. 622).
Term
Interrupted Cutting
Definition
(pg. 611)when equally spaced peripheral teeth intermittently engage and machine the workpiece
Term
Machining Center
Definition
(pg. 512)numerical control centers that have automatic tool-change capability and are usually capable of milling, drilling, boring, reaming,tapping and other minor machining processes
Term
Metal Removal Rate
Definition
pg. 480)the process of removing unwanted metal material from a workpiece in the form of chips
Term
Milling Machines
Definition
(Pg 623): a power-driven machine used for the complex shaping of metal (or possibly other materials) parts. Its basic form is that of a rotating cutter or bit which rotates concentric to the spindle axis (like a drill), and a worktable that can move in three dimensions relative to the workpiece
Term
Milling Cutters
Definition
(Pg 611): the cutting tool used in milling
Term
Milling
Definition
A basic machining process by which a surface is generated by progressive chip removal. (p611)
Term
Peripheral Milling
Definition
The surface is generated by teeth located on the periphery of the cutter body. (p611)
Term
Profiler
Definition
Milling machines that can duplicate external or internal geometries in two dimensions. (p625)
Term
Saddle
Definition
Moves transversely on ways on hte knee. (p623)
Term
Slab Milling
Definition
Usually performed on horizontal spindle milling machines. The tool rotates at some rpm while the work feeds past the tool at a table feed rate in inches per minute. (p611)
Term
Staggered-Tooth Milling Cutter
Definition
Narrow cylindrical cutters having staggered teeth, and with alternate teeth having opposite helix angles. (p620)
Term
Straddle Milling
Definition
Two or more side milling cutters often are spaced on an arbor to straddle the workpiece. (p620)
Term
Woodruff Keyseater
Definition
Made for the single purpose of milling the semi-cylindrical seats required in shafts for Keys. (p623)
Term
Band-Filling Machine
Definition
(pg. 652) provide continuous cutting action most is done on contour bandsawing machines by means of a special band file that is substituted for the usual bandsaw blade
Term
Bandsaw
Definition
*These were first made for use of wood cutting

-(645,646)- one of the basic configurations it’s thesecond sufficiently flexible so that long length can be formed into a continuous band with teeth on one edge
Term
Broach
Definition
The process of broaching is one of the most productive of the basic machining processes.The machine tool is called a broaching machine or a broach and the cutting tool is also called the broach. Pg 637
Term
Broaching
Definition
*The process of ______ is one of the most productive of the basic machining processes.
Term
Burnishing Teeth
Definition
On some round broaches, burnishing teeth are provided for finishing. Pg 642
Term
Circular Saw
Definition
*_____ are also called cold saws to distinguish them from friction type saws

or disk, necessarily differs somewhat from straight blade forms. Because they must be relatively large in comparison with the work, only the sizes up to about 18in. in diameter have teeth that are cut into the disk. Pg 647
Term
Cold Saw
Definition
circular saws for cutting metal; cut rapidly and produces chips like a milling cutter while producing surfaces that are comparable in smoothness and accuracy with surfaces made by slitting saws in a milling machine or by a cutoff tool in a lathe. Pg 647
Term
Filing
Definition
chips are removed by cutting teeth that are arranged in succession along the same plane on the surface of a tool, called a file. Pg 651
Term
Hacksaw
Definition
a straight relatively, rigid saw blade of limited length with teeth on one edge. Page 645,647
Term
Kerf
Definition
or chips that cannot drop from the gullet (the space formed by the tooth space) until they emerge from the slot cut in the workpiece. Page 646Richard planning-push broach
Term
Planning
Definition
Can be used to produce horizontal, vertical, or inclined flat surfaces on large workpieces(too large for shapers)
Term
Pull Broach
Definition
the broach is pulled through the part. Broach is transferred from the left fixture to the right fixture. (p638)
Term
Push Broach
Definition
Must be strong enough so that it will not buckle. (p640)
Term
Reciprocating Saw
Definition
648 – One of the two main classifications for metal sawing machines. It includes the manual hacksaw and power hacksaw
Term
Rise Per Tooth
Definition
638 – the feed per tooth in broaching is the change in height of successive teeth. This is called the rise per tooth or RPT.
Term
Sawing
Definition
*______ is a machining process in which chips are produced by a succession of small cutting teeth

645 – Sawing is a basic machine process in which chips are produced by a succession of small cutting edges, or teeth, arranged in a narrow line on a saw “blade.”
Term
Shaping
Definition
(632) – has largely been replaced by milling and broaching, as a production process. In shaping, the workpiece is fed at right angles to the cutting motion between successive strokes of the tool.
Term
Surface Broach
Definition
(638)- a broach finishes an entire surface in a single pass. In surface broaching, the tool is translated past the surface with a single stroke of velocity
Term
Tooth-Set
Definition
(646)- refers to the manner in which the teeth are offset from the centerline in order to make the kerf wider than the gage (the thickness of the back) of the blade
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