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CCiBT1
Concise Course in Brewing Technology Week 1
128
Chemistry
Undergraduate 1
10/28/2013

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Cards

Term
What kind of a hazard does malt dust represent?
Definition
explosive, respiratory, contamination
Term
What kinds of gases may be used in a brewery?
Definition
CO2, O2, N, lab and industrial
Term
What measures can be taken to reduce pressure hazards in brewing tanks?
Definition
prv's, gauges, training, alarms
Term
What information is on a msds
Definition
chemical name, ppe, handling instructions
Term
why is water such an effective solvent?
Definition
universal solvent bc it is polar both positive and negative
Term
why is calcium important in brewing water?
Definition
Protects enzymes,
improves trub,
encourages precipitation of calcium oxylate,
decreases pH,
80-120ppm needed
Term
what is temporary hardness
Definition
(CO3)2 calcium carbonate and HCO3 bicarbonate
Term
what is permanent hardness
Definition
Ca & Mg Sulfate, Cloride, Nitrate
Term
4 effects of alkalinity
Definition
1. inhibits enzymes,
2. lower extract yield,
3. harsh bitter hop flavor,
4. more beer haze
Term
what are the 2 most commonly used brewing salts?
Definition
gypsum and mg cloride
Term
List factors that contribute to a successful brewery startup
Definition
a) market research
b) planning
c) business plan
d) funding
e) timing
f) luck
Term
what kinds of analyses must be done when planning a new brewery?
Definition
a) market area
b) site/area
c) competition
d) demand
Term
what is demand analysis?
Definition
a) is demand growing?
b) does the market need development?
c) media coverage?
Term
how do you decide what level of risk is acceptable in business planning?
Definition
know that the start up will most likely cost more and take longer than estimates
Term
Describe the hop cone
Definition
contains leaf, spindle, and lupulin glands
Term
where are the hop resins located?
Definition
lupulin glands
Term
list 4 countries trading hops
Definition
germany, us, new zealand, england
Term
list american and german aroma and bitter varieties
Definition
us aroma: liberty and mount hood
us bittering: wilamette and cascade
german aroma: tettnang and hallertau
German bittering: hersbruck and perle
Term
explain the term isomerization of alpha acids
Definition
alpha-acids are converted during boiling. much more bitter and soluble than parent compounds
Term
what is the reason for sun-struck flavor
Definition
UV reacting with iso-alpha-acids
Term
describe alpha acid utilization during the beer production process
Definition
100% in kettle
50% left in hot break
20% left in cold break
30% remaining
Term
what is the advantage of using pre-isomerized hop products
Definition
lightproof beer
Term
explain the difference between type 45 and 90 pellets
Definition
45% of hop cone in pellet, higher amount of alpha acids
90% of hop cone in pellet, less utilization (very common)
Term
if using "reduced" hop extract, to make lightproof beer, a brewer must be careful not to contaminate the hop extract or the resultant beer with any iso-alpha-acids. True or False?
Definition
Term
which 3 solvents are used to create hop extract from raw hops
Definition
CO2, ethanol, hexane
Term
What is a catalyst?
Definition
a substance that starts a reaction
Term
what large biochemical family do enzymes belong to?
Definition
protein
Term
What is the common ending for all enzyme names?
Definition
ase
Term
What does malt modification mean?
Definition
cell walls made permeable by enzyme activity so starch granules become accessible
Term
What practical way can a brewer determine the optimum enzymatic activity of his mash with respect to various temperatures?
Definition
Term
What 2 main brewing enzymes are known as starch degrading enzymes?
Definition
a amylase
b amylase
Term
Name 2 enzymes that attack cell walls surrounding starch granules in malting barley
Definition
b glucanase
hemicellulases
Term
Proteins break down into what?
Definition
peptides via proteases;
then FAN via peptidases
Term
What are the 2 most common starch degrading enzymes?
Definition
Term
Where is alpha amylase formed?
Definition
formed during malting, cell wall
Term
What do endo and exo prefixes mean re:enzymes?
Definition
endo enzymes breaks down chains from center (a amylase)
exo enzymes breaks down chains from the ends (b amylase)
Term
List 4 reasons why barley malt is suitable for brewing
Definition
protein, starch and enzymes plus husk.
Term
List the characteristics of 2-row malting barley that make it suitable for brewing
Definition
lower enzymes
lower protein
higher extract
Term
List 3 analytical targets for the AMBA
Definition
extract potential
moisture content
lovibond
Term
Why is the barley husk important to brewers?
Definition
creates the filter bed
Term
What is the function of the aleurone layer?
Definition
reacts with the gibberellic acid to initiate modification
Term
The endosperm is living tissue. True or False?
Definition
false
Term
What does the acrospire become as the barley grows?
Definition
leaf sheath
Term
How is germination potential measured?
Definition
micormalting system
Term
Why is thin barley unsuitable for brewers?
Definition
High protein and enzyme, but low extract
Term
What causes pre-gemination?
Definition
rain or excessive humidity
Term
What are the effects of plant diseases?
Definition
smaller, same as thin barley, gushing
Term
What is the purpose of micromalting?
Definition
determines modification potential, mod vigor under optimum conditions
Term
List some reasons why sensory analysts vary from one test to the next?
Definition
fatigue and adaption
Term
What are the 4 traditional basic tastes
Definition
sweet, sour, salty, and bitter
Term
List 4 reasons for using sensory evaluation as a quality control tool
Definition
1) beer flavor profile
2) monitor off tastes
3) maintain consistency
4) validation
Term
Describe the correct procedure for tasting a beer sample.
Definition
3 short sniffs, then a small sip. allow sample to rest on tongue then swallow
Term
List 5 objectives of steeping
Definition
1. clean
2. remove floating material
3. hydrate to 44%
4. add O2
5. remove CO2
Term
What are the 2 main control parameters during steeping?
Definition
aeration (DO ~5ppm) and CO2 (<.5%)
Term
List 5 objectives of germination
Definition
1. ctrl breakdown of cell wall
2. production of hydrolytic enzymes
3. hydrolyze barley reserves
4. modify w/o much extract loss
5. green malt
Term
What are the 3 main control parameters during germination?
Definition
temp (16C)
humidity (46%)
Oxygen
Term
What 3 enzymes break down starch during germination?
Definition
a amylase
b amylase
limitdextrin
Term
List 4 objectives of kilning.
Definition
1. stop enzymatic activity
2. stabilizer product and enzyme package for storage
3. friable/millable
4. rootlets brittle state
Term
What analytical changes take place in malt during kilning?
Definition
Decrease in:
*enzyme activity
*pH
*nitrogen
*extract
Increase:
color
*pholyphenols
Term
What effects do higher temperatures have on DMS formation?
Definition
increase DMS bc of degeneration of SMM. boiling volitalizes it.
Term
What is the most energy intensive part of the malting process?
Definition
kilning
Term
Why do we age malt?
Definition
21 days to equilibrate moisture
Term
What drives high extract potential and alcohol yield?
Definition
starch
Term
What determines DMS potential?
Definition
lower if kilning airflow and higher temp
Term
Which analysis is best at predicting brewhouse yield?
Definition
congress mash
Term
How is protein breakdown specified?
Definition
soluble protein
Term
Which 3 tests combine to give an indication of cell wall breakdown?
Definition
F/C Diff and friability
Term
What is FAN and what impact does it have on the brewing process?
Definition
Free amino nitrogen. protein>amino acids>yeast regeneration
Amino acids>synthesis>a acetolactate>diacetyl
Term
How does variety selection affect malt quality?
Definition
blended together to be more consistent
Term
Why is it difficult to achieve high DP and low malt protein?
Definition
protein is essential to DP
Term
What about high color and high DP?
Definition
the kilning process decreases DP while increasing color
Term
When should specs be reevaluated?
Definition
annually
Term
List 4 reasons for using specialty malts
Definition
1. Color
2. Flavor
3. Body
4. Stability (colloidal)
5. Head retention
Term
List the 3 basic classes of specialty malts
Definition
1. Kilned (Hi-Dried)
2. Roasted
3. Dry Roasted
Term
List the 4 steps in the production of dry roasted malts
Definition
1. Steep
2. Germinate
3. Kiln
4. Roast
Term
Do kilned (hi dried) malts still have enzymatic activity?
Definition
well modified, some enzymes contribute to mash
Term
What kind of beer is roasted barley usually used in?
Definition
stout
Term
What is the purpose of malt milling?
Definition
1. crack husk
2. crush endosperm uniformly
Term
Why does the brewer want to keep the husk intact?
Definition
1. to create a lauter bed
2. so husk material stays out of kettle
Term
List 3 types of mills
Definition
1. hammer
2. roller
3. hydromill
Term
What are the principle fractions of grist?
Definition
1. husk
2. grits
3. flour
4. powder
Term
How do grist fractions differ when milling for a mash filter versus a lauter tun?
Definition
pulverize for a mash filter, but a filter bed is needed in a lauter tun
Term
What is malt conditioning?
Definition
to add moisture to soften husk and reduce dust
Term
Define the term 'beer style'
Definition
a type of beer made using a certain criteria based on how the beer was made popular
Term
List some factors that affected the creation of most 'classic' beer styles
Definition
local materials, equipment, and environment
Term
What is the most common beer style in the world?
Definition
lager
Term
Have 'traditional styles' changed over time? Give some reasons for your answer.
Definition
Yes, smaller, lighter, clear, stable
Term
List the pH and temperature optima of protein degrading enzymes.
Definition
5.4-5.6pH
45-50C
Term
Which enzymes will degrade starch in the brewing process?
Definition
maltase
saccharase
limitdextrinase
b amylase
a amylase
Term
Define the difference between a decoction and an infusion
method of mashing.
Definition
infusion is when mash stays in the mash tun. decoction is when thick mash is pulled out and boiled and returned to mash
Term
How can you check saccharification in the brewhouse?
Definition
iodine test
Term
List 5 advantages of mash acidification.
Definition
1) + enzyme activity
2) lower viscosity
3) + protein breakdown
4) lighter wort color
5) fewer diacetyl problems
Term
List 5 disadvantages of mash oxygenation.
Definition
1) unclean bitterness
2) less protein precipitation
3) poor flavor stability
4) less shelflife
5) worse lautering
Term
Define ‘brewing adjunct’.
Definition
another starch/sugar source to supplement malt
Term
List 3 major types of adjuncts and where they are used in the
brewing process.
Definition
wheat, corn, rice
Term
List 3 quality tests for dry adjuncts.
Definition
% moisture
extract
color
aroma
Term
List 2 advantages of adjunct use.
Definition
hi grav brewing
lighter bodied beer can be brewed
Term
List 2 disadvantages of adjunct use.
Definition
equipment buy in
difficult to match existing all malt beer styles
Term
Why does a brewer need a cereal cooker for unmalted cereals?
Definition
liquification and gelatinization of starch in grain
Term
What enzyme sources may be used in a cereal cooker?
Definition
fungal or bacteria
Term
List typical steps in a (mashing) schedule for a cereal cooker.
Definition
add adjunct and enzyme and mix
raise 1C/min until 74C and hold for 10m
raise to a boil
combine with mash
Term
Define lautering.
Definition
lautering is the process of building a bed using husk material and filtering mash through it for clarity
Term
List 3 factors that may affect lauter tun performance.
Definition
grind assortment
mash mixer performance
mash pump over performance
Term
What is the purpose of Vorlaufing?
Definition
setting the bed by recycling the fine particulate and underdough to the top of the bed
Term
Why is the temperature of the sparge water critical?
Definition
too low: viscosity and time increase
too high: leach polyphenols, lipids, starch
Term
What are the negative effects of cloudy wort runoffs.
Definition
harder to filter
darker
inferior taste
Term
What are the objectives of mash filtration systems?
Definition
efficiency (time and BH)
Term
List 3 advantages of the lauter tun in comparison to the
mash filter.
Definition
more flexible
standard
no screen to replace
Term
List 3 advantages of the mash filter in comparison to the
lauter tun.
Definition
less space
faster run off
greater yield
Term
List the operational steps of a mash filter.
Definition
load with mash, compress, load, compress, etc
Term
List the main components of wort.
Definition
carbohydrates, nitrogenous constituents, polyphenols, minerals/salts, hops,
Term
List 4 changes in wort that occur during boiling
Definition
1) color
2) degree P
3) sterility
4) bitterness
Term
What is ‘break formation’?
Definition
protein/polyphenol/carbohydrate complex
Term
What are some disadvantages of direct kettle heating?
Definition
over-boiling
excess color formation
scorching of metal
Term
What parameters of wort should be checked during or after the
boil?
Definition
clarity, amount of casting wort (BHeff), starch residue
Term
NOTE: Students should be able to calculate Total and Specific
Kettle evaporation rates.
Definition
Total evaprate% = C = ((a-b)/a)100
specific evaprate% = C = (a*60)/b
Term
Define “trub” or “Break”.
Definition
protein/polyphenol/carb complex
Term
Why do brewers want to remove trub?
Definition
affect taste
Term
What are some differences between hot and cold break?
Definition
temp dependent solubility
Term
What methods can be used to remove hot break?
Definition
whilpool
Term
What are some causes of poorly sedimenting trub?
Definition
pump shear, ladder in kettle
Term
List 3 cold break removal methods.
Definition
pull from conical fermenter
Term
Define “trub” or “Break”.
Definition
protein/polyphenol/carb complex
Term
Why do brewers want to remove trub?
Definition
affect taste
Term
What are some differences between hot and cold break?
Definition
temp dependent solubility
Term
What methods can be used to remove hot break?
Definition
whirlpool
Term
What are some causes of poorly sedimenting trub?
Definition
pump shear, small particles, interference
Term
List 3 cold break removal methods.
Definition
pull from conical fermenter
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