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what is creep? describe the shape of a graph that describes it |
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Definition
time-dependent plasticity occuring at stresses below the flow stress and at temperatures in excess of Tm/3
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Term
describe the stages of creep |
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Definition
primary: decreasing creep rate as disloation microstructure develops to reduce strain rate
secondary: equilibrium is established between deformation and recovery mechanisms to maintain a steady state strain rate
tertiary: increasing creep rate as the effective cross section reduces leading to failure |
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Term
define the following creep data:
creep strength
creep life
minimum creep rate
stress rupture life |
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Definition
creep strength: stress to produce nominal strain in a given time
creep life: time to nominal strain at given stress and temperature
min creep rate: f(stress, temperature) tests are long and expensive
rupture life: time to break the specimen at particular stress and temperature (quick, cheap, inaccurate strain measurements)
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Term
Monkman-Grant Relationship |
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Definition
considers time to rupture and minimum creep rate and states it is a constant
assumes that the bulk of life is in phase 2 |
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temperature and stress dependence and self-diffusion |
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Definition
the activation energy in the temp/stress relationship correlates well with the self-diffusion coefficient for the bulk material |
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what is the larson miller parameter |
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Definition
it allows one to estimate the creep life of a material by extrapolating higher termpature data to much longer times at lower temperatures thereby accelerating the creep test
t-time to rupture, Q-activation energy for creep, C-constant |
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Definition
stress used and temperature |
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What are the mechanisms of creep and some of the categories |
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Definition
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What are some methods of diffusion creep? |
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Definition
Herring-Nabarro: occurs when stresses are too low for dislocation motion can be activated and at high temperatures where diffusion is fast. atoms can move through bulk
desired to have small grain sizes because there is a L-1/2 dependence on grain size
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Coble: at lower temperatures the main diffusion path is along grain boundaries therefore compared with Herring Nabarro, D is replaced with grain boundary diffusivity. additionally there is a greater dependence on L due to path |
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Term
Creep deformation maps
what is the effect of work hardening on these maps |
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Definition
shows under what conditions certain creep mechanisms will occur. also has contours of constant strain rate
with work-hardening:
- yield stress is higher
- diffusional creep dominates to higher stresses (dislocations are inhibited by small grains)
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Term
discuss dislocation creep mechanisms |
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Definition
- power law creep: very strong dependence on stress, usually due to the glide of dislocations which is limited by climb of them around obstacles
- pipe diffusion
- power law breakdown: stresses overcoming activation energy, reaching realm of plasticity
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Term
what do dislocations form as creep progresses |
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Definition
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Term
what methods can be used to design creep resistant materials |
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Definition
- use FCC alloys
- high melting point materials
- increase grain size or elongate grains in direction of tensile stress
- add grain boundary precipitates to prevent slididng
- dispersion hardening
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Term
what material is ideal for turbine blade type situations and why is it ideal |
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Definition
Ni based superalloys
- diffusion creep is reduced by producing elongated grains with minimal transverse boundaries
- FCC structure
- strain minimized during thermal cycling
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Term
what feature indicates creep failure |
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Definition
the formation of voids, microcracks
these are usually at the site of grain boundaries or precipitate boundaries |
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Term
what is Robinson's law and what law is it analogous to? |
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Definition
similar to miner's law
exposure is broken into intervals at a particular stress and temperature for which the rupture time is known from tests directly |
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Term
Describe the use of damage parameters
what is the effect of grain size |
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Definition
failure begins at the onset of void/crack formation
a damage parameter can therefore relate the initial area and the effective area (area lost to voids) to then develop values for the effective stress and Young's modulus
large grain size means a longer time before tertiary. useful because you may want to delay the onset of final failure |
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Term
fatigue + creep : this is a possibility at high temperatures
what equation models this and what are some of the cases that involve material behavior |
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Definition
this can be modeled by miner + robinson's laws
if there is no itneraction, the lifetimes are unchanged by damaage of the other sort
linear addition leads to direct correlation betweent miner's and robinson and these can be added
if tehre is strong interaction, the lifetimes for both creep and fatigure are much shorter |
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Term
what are some mechanisms of interaction between creep and fatigue |
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Definition
- blunting of crack tip by creep>>reduce fatigue damage rate
- cutting of grain boundary porosity>>increase growth rate of pores
- increasing dislocation density>>decrease primary creep
- increase in dislocation density>>icnrease creep rate
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