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29-31: Poultry Slaughter
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Veterinary Medicine
Graduate
11/29/2015

Additional Veterinary Medicine Flashcards

 


 

Cards

Term
Poultry definition
Definition

 

Poultry farmed birds, including birds that are not considered as domestic but which are farmed as domestic animals with the exception of ratites (ostriches). 

Term
Age at slaughter
Definition

 

Broilers (40–60 days)
Laying hens (over 2 years).
Turkeys (6 months).
Ducks (40–60 days).
Geese (10–14 weeks).
Partridges
Pheasants
Quails (32–35 days – 32/35 gr.)

Others (Guinea fowl, Capon) 

Term
Food chain information
Definition

 

FCI = all the information regarding a batch of animals with relevance to the food business operator, and the official veterinarian.

 

FBO uses the FCI to:

  • Reduce risk of hazards to the consumer.

  • Minimise cross contamination during slaughter. 

    OV uses the FCI to : 

    - properly assess the health, welfare and inspection requirements of a batch of animals intended for slaughter

Legislation states must arrive no less than 24 hours before animals:

Guidelines available for what FCI should include:

  • Ideally for poultry – plan slaughter schedule.

  • Up to FBO as to what he requests.

  • Status of holding,

  • Animal health status,

  • Any vet products/treatments (including vaccinations),

  • Any occurrence of disease and mortality rate,@ 14 days and at slaughter ( not higher than 3%, if higher, phone farmer) 

  • Any test results (Salmonella). - legal test @ 3weeks before go to abbattoir

 
Term
FCI legislation
Definition

Primary producer: must keep records

Slaughterhouse operators: 

- must request , receive, check and act upon FCI

OV: must take account of FCI when conducting AMI and PMI

- must feed back inspection data to producer

Term
OV use of FCI
Definition

 

OV checks and analyses FCI and may decide:

If animals have disease/condition transmissible to humans or animals through handling/eating meat: MUST be rejected for slaughter.

Animals should be killed separately under strict hygienic conditions so no cross-contamination with fit meat, then disposed of as by-product.

Change slaughterhouse process:

  • decrease line speed

  • increase number of inspectors

  • Slaughter particular batch last.

  • Detain for further testing (animals or carcases). 

Term
Animals with No FCI
Definition

Ov may permit slaughter

- FCI should arrive within 24 hours of slaughter: 

carcasses detained and kept separated

if not- declared unfit and carcases rejected

Term
Broilers national control plan for salmonella
Definition

 

Member States to take effective measures to detect and control Salmonellas of public health significance in specified animal species at all relevant stages of production.

Member States aim to meet this target through an agreed National Control Programme (NCP).

All flocks of chickens reared for meat are included in the NCP unless exempted:

birds produced for private domestic consumption,

where there is direct supply of small quantities of products to the final consumer or to local retail establishments directly supplying the primary products to the final consumer. 

Term
REgulations for broiler salmonella
Definition

 

sets a Community target for the reduction of the prevalence of Salmonella Enteritidis and Typhimurium in broilers.

The target is a reduction of the maximum percentage of flocks of broilers remaining positive of S. Enteritidis and S. Typhimurium to 1%.

The GB Poultry Register ( much like the britsh cattle movement) has been set up for disease control purposes, specifically avian influenza, and contains the locations of all flocks of Gallus gallus with more than 50 birds. The Register provides a large database of holdings with chickens reared for meat. - register with animal health 

Term
Broilers flock sampling at the farm
Definition

 

Sampling at the farm:
Three weeks before birds are leaving for slaughter (2 pairs

of boot swabs).salmonella in the environment, doesnt mean the birds are actually sick 

Official Control (APHA) sampling includes:
Each year at least one flock of broilers on 10% of the

holdings with more than 5,000 birds.

In addition it should be done on a risk basis approach each time the competent authority considers it necessary.

Particular attention will be given to holdings where S. Enteritidis or S. Typhimurium have been isolated from samples. 

Term
Analysis Results and Action
Definition

 

If a test is positive for Salmonella, the laboratory must immediately report the result to the appropriate government official (APHA) as required under the Zoonoses Order 1989.

Regulation (EC) 2160/2003: fresh poultry meat from broilers may not be placed on the market for human consumption unless it meets the following criterion:


‘Salmonella: absence in 25 grams’.

The criterion laid down above does not apply to fresh poultry meat destined for industrial heat treatment or another treatment to eliminate Salmonella in accordance with Community legislation on food hygiene. 

Term
Broilers meat sampling at Food producing establishments
Definition

 

Regulation (EC) No 2073/2005 on microbiological criteria for foodstuffs requires poultry abattoirs to undertake microbiological testing for Salmonella on 5 samples a week (each sample is 3 neck skins): Process Hygiene Criteria


Establishments producing minced meat, meat preparations and mechanically separated meat must also undertake weekly testing for Salmonella: Food Safety Criteria - on final product, if + -recalled from market

Term
OV action where a positive salmonella test result is received
Definition

 

Check which Salmonella serotype is detailed on the FCI and ensure that is not one of public health importance:

Enteritidis
Typhimurium Wirchow
Hadar
Infantis

Ensure the FBO follows the relevant procedure to control Salmonella in accordance with their HACCP-based food safety management system.

Notify the meat inspection team that a positive flock is received, and ensure that the appropriate PMI and judgement on meat is followed. 

Term
FCI showing postive test result for salmonella
Definition

 

The FBO must take the following action:

Retain the affected batch(es) and slaughter them at the end of the production day,

After slaughter, undertake a full cleansing and disinfection of all equipment and machinery, including changing the water in the scalding tanks, and renewing the water in the spin chillers.


Where a positive batch has been processed in the middle or at the end of a production run (either in error or on welfare grounds), then the production run should be stopped as soon as the affected batch has been processed, and a full clean down as above take place before any further processing commences.

Following production, in the absence of any relevant AM or PM findings, the carcases can enter the food chain as normal

Term
Specific AMI issues for Poultry
Definition

 

AMI may be carried out at holding of origin but not commonly in use in the UK. not required to inspect 100%- random %, 5% from every consignment

Health Certificate (3 days) from authorized vet.

Inspection is to verify:

animal identification
animal welfare- poultry get stressed very easily

any condition that may adversely affect human or animal health.

The overall health and welfare of each load must be assessed:

Accurate AMI should include listening to the birds and observation of a random sample checking posture, wattle colour and cleanliness, and

Consider the information available from the FCI.

If the birds show clinical signs of a disease, they may not be slaughtered for human consumption. However, killing of these birds on the slaughter line may take place at the end of the normal slaughter process, if precautions are taken to avoid the risk of spreading pathogenic organisms and to clean and disinfect the facilities after killing.

young-> plumage not well developed

Dont have category 1 material in poultry 

Term
Suspect animals
Definition

 

Suspect animals are to undergo detailed AM examination in order for the OV to make a decision whether the animal is fit for slaughter for human consumption.

The OV must defer the slaughter of animals suspected of having a disease or condition that may adversely affect human or animal health. The FBO should hold the animal(s) in isolation pending the OV final decision.

Each OV should make a professional judgement based on the FCI, AMI or any other information presented, as to which animal/s should be further examined. Such an examination may include taking of appropriate samples.

Animals show clinical signs of:

A disease transmissible to man or animals, especially if is a notifiable disease,

A disease or disorder likely to make fresh meat unfit for human consumption,

Fatigue or stress.

- dirty, did farmer respect starvation period
Illegal or unauthorised substances have been

administered

Veterinary medicines in excess of maximum residue limits present in the animal. 

- look at wattle and comb color

- when sick, dont clean themselves-> head becomes dirty

look at eye-> when sick-oval shaped, semi closed

Term
OV action for suspect animals
Definition

 

OV must inform the MHI conducting the PMI of suspect animals to ensure that ante-mortem and post-mortem findings are correlated and recorded.

Poultry may be returned to farms or sent to other abattoirs in exceptional circumstances, such as a line breakdown, as long as:

Animal Welfare.
Animal Health conditions permitted. 

Term
Poultry welfare-unloading
Definition

 

Must be protected from adverse weather conditions.

Must provided with adequate ventilation.

Must be unloaded from vehicles as soon as possible after arrival, avoiding unnecessary delay.

FBO must check welfare of animals. 


 

Crates containing birds must be unloaded from vehicles with care in a calm unhurried manner.

The crates should be maintained in the upright position so that the birds are not in an unsettled or excitable state when they are subsequently handled before slaughter.

Crates are stacked far enough apart to permit adequate airflow between stacks. 

Term
ACtions for unloading
Definition

 

Use of portable fan machine.

 

Some live bird transport vehicles are equipped with forced ventilation systems.

In cases where there is an unavoidable delay to unloading, it may be preferable to keep the vehicle moving - movement of air around and through the vehicle will help to keep the birds cool.

  • Re-direct to another abattoir.

  • Enforce schedule of arrival. 

    chickens are 41C, if increase to 43C- start to die 

    increasing temp and relative humidity can be detrimental to bird welfare

    - in danger zone, something has to be done immediatley 

Term
Steps to reduce heat stress developing in the Lairage
Definition

 

Reduce the stocking density of birds in the crates,

Install extraction fans which extract humid air and

excessive heat from the crates,

Monitor the effectiveness of fans, and if necessary increase the number of fans to increase the flow of air,

Ensure an emergency back-up means of maintaining adequate ventilation is available if the original source of ventilation fails,

Reduce moisture sources in the lairage, for example by locating crate or lorry washing facilities well away from the lairage.

 

Term
Poultry Welfare
Definition

 

Cleanliness.

Heath stress:
Ventilation,
Layout of crates in the lairage,
Over-crowding of crates / lairage.

 

Trapped birds or injuries (broken wings- only for emergency slaughter - not for human consumption, legs, etc.).

Lights and noise levels. 


 

All birds must be inspected thoroughly on arrival at the slaughterhouse lairage.

If sick or injured birds are discovered they must be killed humanely (neck dislocation) without delay.

Birds should be slaughtered in the order in which they arrive at the slaughterhouse to minimise waiting time in the lairage.

Exception- birds in poor condition, ill or/and injured should be killed immediately once identified. 

- first come, first serve basis

- or swapping batches for welfare reasons 

 

Term
Remember certificate of competence
Definition

 

A certificate of competence is required for any of the following operations:

a) The handling and care of animals before they are restrained,

b) The restraint of animals for the purpose of stunning or killing,

c) The stunning of any animal,

  1. d)  The assessment of effective stunning,

  2. e)  The shackling and hoisting of live animals,

  3. f)  The bleeding of live animals.

g) The slaughtering of any animal in accordance with religious methods. 

Term
Shackling
Definition

 

Shackled birds time to become settled in the hanging position (12 sec. for chickens and 25sec. for turkeys),

Personnel must be able to gain ready access to shackled birds in case of an emergency,

Breast comforter,

Good shackle design,

It is inappropriate to shackle sick or injured birds,

Birds must not be shackled for more than 3 minutes in the case of turkeys, or 2 minutes in the case of any other bird, before stunning.

- need to fill shackle line  

Term
More welfare considerations
Definition

 

Birds are individually shackled.
- Ideally all shackles are filled to reduce space between birds.

Birds should be hung on by both legs and well fitted into shackles.

 - Unloading of crates and shackling of birds is done In low lighting.

 Disturbance should be reduced to a minimum.

 

 

Term
Dead on arrivals ( DoAs)
Definition

- traumatic injury

- cardiovascular compromise

- stress and concurrent disease

- small numbers of DoAs in poultry abbattoirs, akthough not ideal, is considered a normal finding 

 

Term
Empty crates to the washer
Definition

 

Disinfectant used to sanitise empty crates and vehicles must be approved by DEFRA.

Biosecurity at the abattoir and between farms is key in helping to prevent spread of disease. 

Term
Pre-stun shock
Definition

 

Flying the stunner”: Pre-stun shocks are painful. They are caused when any part of a bird (drooping of the wings) receives an electric shock before it is effectively stunned.

Design of the shackle line and entry ramp to the bath is essential.

Alter water bath height appropriately when birds of a different size are processed (no standard size / turkeys). 

- to make sure head goes into water first


Term
Pre-stun shock
Definition

 

Flying the stunner”: Pre-stun shocks are painful. They are caused when any part of a bird (drooping of the wings) receives an electric shock before it is effectively stunned.

Design of the shackle line and entry ramp to the bath is essential.

Alter water bath height appropriately when birds of a different size are processed (no standard size / turkeys). 

- to make sure head goes into water first


Term
Stunning and stun-to kill methods
Definition

Electricity AC/DC

- electronarcosis

- electrocution

- Gas

- percussion

Term
Electrical stunning
Definition

 

Current = Voltage / Resistance:

The correct current is applied for sufficient time to ensure that an adequate period of unconsciousness results,

There is secure contact between the bird, the shackle and the earth rubbing bar,

The water level used in the water bath is sufficient to completely cover the head and neck of the suspended bird,

The combination of the chosen waveform, frequency and magnitude of the current are able to effect an adequate stun. 

 

The total current each bird receives in a water bath depends on:

The total number of birds in the water bath and the electrical resistance of each suspended bird,

The resistance of individual birds is highly variable, and depends on factors such as the age, size and species of the bird,

Whether the bird’s plumage is wet and whether the shanks of the leg are thickened,

The most important factor is the wide variation that can occur in the contact between the bird and the shackle. 


 

Many water bath stunners operate at constant voltage and deliver a variable current to the birds depending on their electrical resistance,

It is possible to alter the frequency of the applied voltage, and the shape of the current waveform or wavelength,

Water bath stunners use either a low frequency AC source (in the range on 50 to 100Hz) to stun-kill birds, or a high frequency AC or pulsed DC source (for example, up to 1,500Hz) to stun birds. 


Term
What stun should a bird receive
Definition

 

In the case of high frequency electrical stunning, birds should receive a stun of at least 8 seconds duration to be rendered unconscious.

If a low electrical frequency AC stunning source is used, birds should be effectively stunned- killed with an application time of 2-4 seconds. 

 

Small birds (e.g. domestic fowl) 300 - 400 mA.

• Large birds (e.g. turkeys or geese) 400 mA.

• Applied for at least 7 sec. 

Term
Recognising an effective simple stun
Definition

 

No rhythmic breathing for 10-20 sec. after leaving the water bath;

Neck arched with head directed vertically;

dilated pupils;

Absence of a corneal or 3rd eyelid response;

No reaction to comb pinch;

Wings held close to the body;

Rigidly extended legs (not an appropriate indicator when a bird is held in a shackle); and

Constant body tremors (movement).


If it • • •

the bird has received an effective stun/kill, and is dead, the following signs will be seen:
Fixed, central, dilated pupil;
No rhythmic breathing;

Limp carcase.

No response to any stimuli e.g. no corneal or third eyelid response or reaction to comb pinch; 

Term
Gas stunning
Definition

 

Birds may be killed by means of exposure to one of several gas mixtures by:

Carbon dioxide only in two phases,

Carbon dioxide associated with inert gases,

Mixture of inert gases (Argon and Nitrogen). 

Term
Gas stunning-advantages for welfare
Definition

- shackling and inversion of live birds is avoided

- there is no need for live birds to be handled at any time

- there are no pre stun shocks, which birds can receive when being stunned in a water bath stunner; and

- all birds are dead prior to bleeding 

Term
Gas stunning advantages for Meat Quality
Definition

- there are fewer broken bones

- less damage occurs in the breast meat and 

- further processing of the bird can be progressed more quickly ( birds killed using nitrogen/argon mixtures with high nitrogen concentration-maturation times are cut by up to 75%) 

Term
Gas stunning-disadvantages
Definition

 

  • More expensive to run than the electrical stunner.

  • There should be anyway a back-up system in place in case of

break down (e.g. electrical water stunning bath).
Difficult to differentiate DoA from stunned/killed birds:

DoA: cold carcases already in rigor mortis.

Health and Safety for people in case of gas leak.

Higher level of training needed for slaughtermen operating the system. 

Term
Gas stunning
Definition

 

Gases should not enter into the chamber or the location where animals are to be stunned and killed in a way that it could create burns or excitement by freezing or lack of humidity.


The gas stun chamber must contain a device which will give audible and visible warnings if the concentration of gas in the chamber moves outside of the required concentrations. The device must be placed so as to be clearly visible to the personnel. These records shall be kept for at least one year.

Birds must be exposed to gas for at least 3 minutes until they are dead.

On exiting the system, all birds must be checked to ensure that they are dead.

Any birds found to be conscious on exiting the system must be removed and humanely killed immediately by neck dilocation.

In case of failure, there must be a back-up slaughter method available and ready for use at all times which is capable of dealing with all birds awaiting slaughter. 

Term
Recognising an effective Gas Stun
Definition

 

On leaving the gas stunning unit:

- the birds must be dead

- limp body

- no rhymic breathing

- there will be no corneal or third eyelid reflex

- the pupils will be fixed, dilated and central 

If the stun is ineffective, the bird may show the following signs:

Return of rhythmic breathing;

A corneal or 3rd eyelid response;

 

Tension in the neck muscles;

The pupils will be fixed, dilated and central.

Other voluntary muscle movements;

Vocalisation.
Emergency Slaughter. 

Term
Neck Cutter Failures
Definition

 

Flock of uneven size,

Neck Cutter Failures

Mechanical failure of the automatic neck cutter (ANC),

Slaughter man did not sever at least one of the carotid arteries,

Poorly adjusted/ maintained equipment,

Failure of back up slaughter man to address ANC inefficiencies,

Bleeding time insufficient. 

Term
Bleeding
Definition

 

A stun to bleed interval of less than 15 seconds is recommended for simple stunning.

The cut must sever at least one of the carotid arteries or the vessels from which they arise.

More rapid bleed out is achieved if both carotid arteries are cut. Minimum bleeding time is:

90 seconds for broilers 120 seconds for turkeys

A licensed slaughter man must be situated at the site of the neck-cutter to make sure it has effectively severed at least one of the carotid arteries of each bird. 

Term
Bleed trough
Definition

 

After the cut, no further dressing procedure is permitted until bleeding has stopped, and certainly not before:
- 120 seconds after neck cutting of a turkey or a goose; and
- 90 seconds after neck cutting of any other bird. 

Term
Scalding
Definition

 

Carried out to open pores aiding feather removal.

- A hot box steam system is an alternative method.

- High risk of water contamination here.

  • Spray or water tank.

  • Water temperature (51-53°C / 3 min) and bacteria

survival.

  • Water contamination and use of potable water.

  • Dry methods. 

 

Term
Plucking
Definition

 

Good cleaning of the plucking machine.
- Machines must be set properly for the size of birds.
- Worn or cracked fingers can be a major source of contamination.

- Birds must be washed on exit. 

Term
Whole Bird inspection Point
Definition

 

Whole bird inspection takes place after plucking and removes diseased birds. Inspection can be carried out by trained Poultry Inspection Assistants (PIAs) working under FSA supervision.


The use of a mirror is sometimes necessary to guarantee a full inspection.

PIA tend to complete the plucking by hand and not to concentrate on possible lesions. 

Term
PMI Lesions
Definition

 

Carried out by PIAs:

Badly bled
Badly bruised
Machine torn

Ascites
Pododermatitis
Skin lesions
Broken wings, legs, etc

Emaciation 

Term
Evisceration ( CCP)
Definition

 

 Bird and contents stay together for Inspection.
- Edible and inedible offal separated

- Manual or automatic.

Possible contamination with gut spill.

Hygienic collection and treatment of offal if for human consumption.

Correlation of carcase and offal. 

Term
PMI in poultry
Definition

 

Viscera or parts of viscera remaining in the carcase, except for the kidneys, must be removed entirely, if possible, and as soon as possible, unless otherwise authorised by the competent authority,

A hygienic trimming system must be in place if the FBO decides to trim contaminated carcases.

The FBO should have a system in place to deal with carcases or offal that fall on the floor.

  • Batch inspection system.

  • Sometimes difficult to keep correlation between carcass and offal. 

     

    All birds are to undergo post-mortem inspection (visual inspection only).

    In addition, the OV is personally to carry out the following checks:

    Daily inspection of the viscera and body cavities of a representative sample of birds, the minimum number to check is 300 birds or 20% of the flock whichever is the lowest.

    A detailed inspection of a random sample, from each batch of birds having the same origin, of parts of birds or entire birds declared unfit for human consumption following post-mortem inspection

    Any further investigations necessary when there is reason to suspect that the meat from the birds concerned could be unfit for human consumption. 

Term
PMI outcomes
Definition

 

1. Pass meat as fit for human consumption:

Identification mark applied.

 2. Partially unfit for human consumption:

Part of carcase / offal disposed off,

Rest ID marked.

3. Totally unfit for human consumption:

ID mark must not be applied,
All body parts must be disposed of.

4. Detain meat for further examination:

Under control of OV,
Keep correlation essential,
Off-line detention facilities. 

Term
Chilling and Freezing
Definition

 

Fresh poultry meat: poultry meat not stiffened by the cooling process, which is to be kept at a temperature not below -2°C and not higher than 4°C at any time.

Maturation time: 8 hours for chicken and 12 hours for turkey.

Frozen poultry meat: poultry meat which must be frozen as soon as possible within the constraints of normal slaughtering procedures and kept at a temperature no higher than -12°C at any time.

The temperature must be stable and maintained, at all points in the product, at -12°C or lower, with possibly brief upward fluctuations of no more than 3°C. 

Term
ID mark
Definition

 

  • Poultry carcases do not require a Health Mark but an ID Mark.

  • The ID Mark is applied to products of animal origin by the food

business operator before placing on the market.

The ID Mark demonstrates meat has been produced in accordance with the Hygiene Regulations and under veterinary supervision.

If meat is unwrapped, repackaged or reprocessed, a new ID mark must be applied. 

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